Description
BENTLY NEVADA 3500/22M 138607-01 Transient Data Interface Module
1. Product Description
The BENTLY NEVADA 3500/22M 138607-01 is a high-performance transient data interface (TDI) module designed for the 3500 Series Machinery Health Monitoring System. Serving as a bridge between the 3500 Rack and advanced software like System 1, it enables real-time collection and transmission of both steady-state and dynamic (waveform) data for predictive maintenance. With support for up to eight channels, the 3500/22M processes inputs from proximity probes, velocity sensors, and accelerometers, delivering critical insights into machinery health. Its compact design, redundant power options, and rugged construction make it ideal for industrial environments such as power plants, refineries, and manufacturing facilities.
The BENTLY NEVADA 3500/22M 138607-01 is a high-performance transient data interface (TDI) module designed for the 3500 Series Machinery Health Monitoring System. Serving as a bridge between the 3500 Rack and advanced software like System 1, it enables real-time collection and transmission of both steady-state and dynamic (waveform) data for predictive maintenance. With support for up to eight channels, the 3500/22M processes inputs from proximity probes, velocity sensors, and accelerometers, delivering critical insights into machinery health. Its compact design, redundant power options, and rugged construction make it ideal for industrial environments such as power plants, refineries, and manufacturing facilities.
2. Technical Specifications
| Parameter | Specification |
|---|---|
| Model | 3500/22M 138607-01 |
| Function | Transient Data Interface Module |
| Input Types | -10 VDC to +10 VDC (analog signals) |
| Channels | 8 channels (expandable via optional cards) |
| Power Supply | 24 VDC ±10% (from 3500 Rack) |
| Power Consumption | 7.7 W |
| Communication | Ethernet (10/100 Mbps) |
| Weight | 0.85 lb |
| Dimensions | 9.50 in x 4.50 in x 1.00 in |
| Operating Temperature | -40°C to +85°C |
BENTLY 3500/22M 138607-01
3. Advantages and Features
- Dynamic Data Collection: Captures high-resolution transient waveforms for detailed vibration analysis, enabling early detection of faults like unbalance or misalignment.
- Multi-Channel Flexibility: Supports up to eight channels, allowing simultaneous monitoring of multiple parameters (e.g., radial vibration, thrust position).
- Plug-and-Play Design: Hot-swappable modules ensure quick replacement without system downtime, enhancing operational continuity.
- Redundant Power Support: Dual power inputs provide backup in case of primary power failure.
- Advanced Signal Conditioning: Filters noise and enhances signal integrity for accurate measurements.
4. Application Areas and Use Cases
Industry Applications:
Industry Applications:
- Power Generation: Turbines, generators, and boilers.
- Oil & Gas: Compressors, pumps, and offshore platforms.
- Manufacturing: High-speed machinery in automotive and steel production.
Case Study: A U.S. refinery reduced maintenance costs by 25% using the 3500/22M to monitor compressor vibrations. Early detection of bearing wear via transient data analysis prevented catastrophic failures.
5. Competitor Comparison
- Higher Channel Density: Supports up to eight channels vs. typical four-channel alternatives.
- Dual-Mode Functionality: Combines static data collection with dynamic waveform analysis, offering broader diagnostic capabilities.
- Extended Temperature Range: Operates at -40°C to +85°C, surpassing many competitors’ 0–70°C limits.
BENTLY 3500/22M 138607-01
6. Selection Recommendations
- Channel Requirements: Choose the 3500/22M for basic to mid-range monitoring; consider the 3500/42M for advanced vibration analysis with phase measurements.
- Environment: Opt for epoxy-sealed models for dusty or corrosive environments.
- Integration Needs: Pair with System 1 software for predictive maintenance analytics.
7. Precautions
- Installation: Ensure proper grounding and torque terminals to avoid signal interference.
- Calibration: Regularly verify sensor alignment and scale factors using BENTLY’s 3500 Rack Configuration Software.
- Software Updates: Keep firmware current to access new features and bug fixes.
Shanxi Runsheng Import and Export Co., LTD. provides BENTLY NEVADA 3500/22M 138607-01 and automation solutions. Visit www.rsmodules.com for technical support and product inquiries.
