Description
1. Product Description
The IC200CPUE05 is a high-performance CPU module designed by GE Fanuc for its VersaMax PLC platform. Engineered for industrial automation, the IC200CPUE05 features a 32-bit RISC processor (40 MHz), 2 MB user memory, and built-in Ethernet/IP (10/100 Mbps) + RS-232/485 communication. It supports ladder logic, structured text, and function block programming via GE’s Proficy Machine Edition (ME). With hot-swap capability and redundant power supply support (24VDC ±20%), the IC200CPUE05 delivers real-time control for discrete and process applications, including machine automation, material handling, and energy management.
2. Product Parameters
| Parameter | Specification |
|---|---|
| Processor | 32-bit RISC (40 MHz, 0.15 ms/kB ladder scan time) |
| Memory | 2 MB user program + 1 MB data (expandable via SD card) |
| Power Supply | 24VDC (18–30V), 1.2A max (including backplane) |
| I/O Capacity | Up to 1,024 I/O points (via VersaMax I/O chassis: IC200CHS011/012) |
| Communication | Ethernet/IP (10/100 Mbps), RS-232/485 (Modbus RTU/ASCII), USB 2.0 (programming) |
| Safety Features | Watchdog timer, dual redundant power, ESD protection (±8kV air discharge) |
| Compatibility | GE VersaMax I/O modules (IC200 series), Proficy ME v7.0+, Rockwell Logix Designer |
| Operating Temperature | -20°C to 60°C (with derating above 50°C) |
IC200CPUE05
3. Advantages and Features
- High-Speed Performance: 0.15 ms/kB scan time (2x faster than legacy GE 90-30 CPUs).
- Flexible Connectivity: Built-in Ethernet/IP for seamless integration with Allen-Bradley devices and cloud platforms.
- Modular Redundancy: Supports dual power inputs (24VDC) and hot-swappable I/O for 99.99% uptime in critical systems.
- Extended Memory: 2 MB program memory (vs. 512 kB in comparable models) for complex algorithms.
- Security: User-level password protection and firmware encryption (AES-128) against unauthorized access.
4. Application Areas and Use Cases
Industries: Automotive manufacturing, food & beverage, water treatment, logistics.
Applications: Conveyor control, batch processing, predictive maintenance systems.
Case Study: A automotive assembly plant in Mexico adopted the IC200CPUE05 for its welding line control. The module’s Ethernet/IP integration reduced cycle times by 15% (from 45s to 38s per vehicle) while cutting downtime via remote diagnostics (average repair time: <30 minutes).
Applications: Conveyor control, batch processing, predictive maintenance systems.
Case Study: A automotive assembly plant in Mexico adopted the IC200CPUE05 for its welding line control. The module’s Ethernet/IP integration reduced cycle times by 15% (from 45s to 38s per vehicle) while cutting downtime via remote diagnostics (average repair time: <30 minutes).
5. Competitive Comparison
Compared to mid-range PLC CPUs:
- Faster Scan Time: 0.15 ms/kB (versus 0.3–0.5 ms/kB in similar platforms).
- Native Ethernet/IP: Built-in industrial Ethernet (eliminates need for add-on cards, saving $500–$800 per node).
- Scalability: Supports up to 1,024 I/O points (vs. 512 points in entry-level systems).
IC200CPUE05
6. Selection Recommendations
- System Size: Ideal for small-to-medium systems (50–500 I/O points); upgrade to IC698CPE040 for large-scale applications.
- Communication Needs: Choose IC200CPUE05 for Ethernet/IP; opt for IC200CPU001 (RS-485 only) for legacy Modbus networks.
- Environment: Ensure airflow (20–50 CFPM) for operation above 50°C; use IC200PWR001 for 120/240VAC power environments.
7. Precautions
- Wiring: Separate power/communication cables (minimum 10 cm distance) to prevent noise interference.
- Firmware: Update to the latest version (v4.2+) via Proficy ME for security patches and Ethernet/IP optimizations.
- ESD Protection: Use antistatic wrist straps during installation (module sensitivity: ±2kV contact discharge).
