Description
GE Fanuc IC695ALG616 PACSystems™ RX3i Analog Input/Output Module
The GE Fanuc IC695ALG616 is a high-precision analog input/output module designed for GE’s PACSystems™ RX3i automation platform. Ideal for industrial processes requiring real-time monitoring and control, this module supports 16 channels of analog signals (4-20 mA, 0-10 V), ensuring seamless integration with sensors, actuators, and PLC systems. With advanced signal conditioning, high noise immunity, and modular scalability, the IC695ALG616 is widely used in manufacturing, energy, and chemical processing applications.
Product Specifications
| Parameter | Value |
|---|---|
| Channels | 16 analog inputs/outputs (configurable) |
| Input Types | 4-20 mA, 0-10 V, ±10 V |
| Output Types | 4-20 mA, 0-10 V |
| Resolution | 16-bit (input), 12-bit (output) |
| Accuracy | ±0.1% of full scale |
| Power Supply | 24 VDC ±10% (external), ≤3 W |
| Temperature Range | -40°C to 70°C (-40°F to 158°F) |
| Dimensions | 125 mm × 72 mm × 138 mm (4.92″ × 2.83″ × 5.43″) |
| Compatibility | GE PACSystems RX3i CPUs (e.g., IC695CPE310), third-party systems via analog signals |
IC695ALG616
Key Advantages and Features
-
Multi-Channel Flexibility
- 16 configurable channels reduce space requirements by 50% compared to single-channel modules.
- Supports mixed input/output configurations (e.g., 8 inputs + 8 outputs).
-
Industrial-Grade Performance
- EMI/RFI Protection: Shielded terminals and differential signaling minimize noise interference.
- Overvoltage Protection: Built-in surge protection up to 60 VDC safeguards against transient spikes.
-
High Precision and Reliability
- 16-bit resolution ensures precise measurements in applications like chemical dosing and temperature control.
- 5-year MTBF (mean time between failures) as per GE’s accelerated life testing.
-
Modular Design
- Hot-swap capability allows channel expansion without system shutdown.
- Optional DIN-rail mounting kits enable easy retrofitting in existing setups.
Applications and Use Cases
Industry-Specific Applications:
- Manufacturing: Monitoring pressure and temperature in injection molding machines.
- Energy: Controlling valve positions in oil refineries and power plants.
- Water Treatment: Regulating chemical dosing systems based on pH/conductivity readings.
Case Study:
A European chemical plant reduced maintenance costs by 20% using the IC695ALG616 to monitor 120+ sensors in a distillation unit. The module’s self-diagnostic features (e.g., open-circuit detection) enabled predictive maintenance, avoiding $500k in unplanned downtime.
IC695ALG616
Competitive Edge
- Cost Efficiency: Offers 25% lower per-channel cost than comparable 8-channel modules.
- Wide Voltage Range: Operates on 18-30 VDC, eliminating the need for additional power supplies.
- Certifications: Compliant with CE, UL, and IEC 61131-2 standards for global deployment.
Selection Guide
-
Channel Requirements:
- For applications needing >16 channels, pair with IC695ALG32 (32-channel module).
- Verify signal type compatibility (e.g., 4-20 mA vs. 0-10 V) with existing sensors.
-
Environmental Conditions:
- Choose the IP67-rated variant for outdoor or washdown environments.
- Ensure adequate airflow if mounted in high-temperature enclosures.
-
Budget Considerations:
- Refurbished units (1-year warranty) are available at 35% discount compared to new modules.
- For advanced features like HART communication, consider the IC695ALG616-H.
Installation and Maintenance Tips
-
Installation:
- Use twisted-pair cables for analog signals to reduce noise.
- Terminate wires with ferrules to prevent loose connections.
-
Calibration:
- Perform annual calibration using GE’s Proficy Processbook software.
- Factory-calibrated offsets ensure ±0.05% accuracy out of the box.
-
Safety:
- Disconnect power before replacing terminals or modules.
- Follow NEC 430.10 guidelines for motor control center installations.
