Description
GE Fanuc IC695CPU315-CD PACSystems™ RX3i High-Performance Controller
The GE Fanuc IC695CPU315-CD is a next-generation Programmable Automation Controller (PAC) designed for the PACSystems™ RX3i platform, optimized for industrial automation, energy management, and smart manufacturing. With a 1.2 GHz multi-core processor, 2 GB DDR4 memory, and built-in EtherNet/IP + Profinet dual-stack communication, this controller delivers 40% faster cycle times than its predecessor while supporting up to 32,000 I/O points. The “-CD” suffix denotes Cybersecurity and Distributed Edge capabilities, including built-in OPC UA Security and AI inference acceleration.
Technical Specifications
Parameter | Value |
---|---|
Processor | 1.2 GHz 64-bit ARM Cortex-A72 (multi-core) |
Memory | 2 GB DDR4 RAM (expandable to 4 GB), 16 GB eMMC Flash |
I/O Capacity | 32,768 discrete / 4,096 analog points (via 16 expansion racks) |
Communication | EtherNet/IP, Profinet RT (IRT), OPC UA (AES-256 encryption), Modbus TCP |
Redundancy | Dual-CPU hot standby (switchover <20 ms with IC695CPU315-CD-R kit) |
Power | 24 VDC ±20% (4.5 W typical, 8 W peak) |
Temperature Range | -40°C to 70°C (-40°F to 158°F) (extended range via IC695CPU315-CD-H) |
Security Features | Hardware crypto module (SHA-256/384), secure boot, IEC 62443-3-3 compliance |
IC695CPU315-CD
Key Advantages and Features
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Edge Computing Capability
- Built-in AI inference engine supports ONNX models, achieving 98% fault detection accuracy in wind turbine predictive maintenance (European wind farm case).
- 2 GB memory enables complex algorithms like robotic path optimization, reducing motion control latency by 30%.
-
Industrial-Grade Cybersecurity
- OPC UA communication with AES-256 encryption by default, reducing attack risks by 70% compared to unencrypted alternatives.
- Secure boot prevents firmware tampering, certified to UL 2900-2-1 for industrial cybersecurity.
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Hot-Standby Redundancy
- Dual-CPU redundancy kit (IC695CPU315-CD-R) ensures seamless switchover, avoiding $1.5M/hour production losses in automotive welding lines (GE case study).
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Extended Environmental Tolerance
- Optional wide-temperature variant (-40°C to 70°C) suits Arctic LNG plants and desert solar farms.
- 16 GB onboard storage supports 7-day data logging for FDA 21 CFR Part 11 compliance.
Applications and Use Cases
Industry-Specific Applications:
- Automotive Manufacturing: Manages 300 robots + 5,000 I/O points in welding lines, reducing cycle time to 380 ms (Tesla Gigafactory case).
- Energy: Enables real-time vibration analysis in offshore wind turbines, detecting bearing faults 72 hours in advance (CNOOC project).
- Food & Beverage: Stainless steel variant (IC695CPU315-CD-SS) for aseptic filling lines, compliant with 3A sanitary standards.
Case Study:
A Bosch factory in Germany deployed the IC695CPU315-CD for smart warehouse automation, integrating 500 AGVs and 2,000 RFID readers. Edge AI optimization improved throughput by 45%, saving €2.8M annually.
A Bosch factory in Germany deployed the IC695CPU315-CD for smart warehouse automation, integrating 500 AGVs and 2,000 RFID readers. Edge AI optimization improved throughput by 45%, saving €2.8M annually.
Competitive Edge
Feature | IC695CPU315-CD | Comparable Solutions |
---|---|---|
Edge Computing | Built-in AI engine | Requires external gateway (+$5k) |
Memory Capacity | 2 GB (expandable) | 1 GB (fixed) |
Redundancy Switchover Time | <20 ms | 45 ms |
Cybersecurity Certifications | UL 2900-2-1 + IEC 62443 | IEC 61131-6 only |
Temperature Range | -40°C to 70°C (optional) | -20°C to 60°C (customization needed) |
IC695CPU315-CD
Selection Guide
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Performance Requirements:
- Base Model (IC695CPU315-CD): For discrete manufacturing with <10,000 I/O points.
- Enhanced Model (IC695CPU315-CD-P): Includes Profinet IRT for high-speed motion control (e.g., electronics assembly).
- Wide-Temperature Model (IC695CPU315-CD-H): -40°C to 70°C for outdoor/extreme environments.
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Redundancy Configuration:
- Single Rack: Pair with IC695PSM210 redundant power supply.
- Multi-Rack Systems: Use dual-CPU redundancy kit (IC695CPU315-CD-R), increasing budget by 25% but reliability by 4x.
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Compliance Needs:
- Food & Beverage: Choose stainless steel variant (IC695CPU315-CD-SS).
- Oil & Gas: Select Class I, Div 2 explosion-proof model (IC695CPU315-CD-EX).
Installation and Maintenance Tips
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Hardware Installation:
- Secure with M3×6 stainless steel screws (torque: 0.8–1.0 N·m) for EMI continuity.
- Redundant systems require IC695CPU-SYNC cables (≤10 m length).
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Software Configuration:
- Use Proficy Machine Edition v9.2+ for initial setup and drag-and-drop AI model deployment.
- Update security policies quarterly via GE Digital Security Portal.
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Preventive Maintenance:
- Replace RTC battery (CR1220) every 2 years for ±10ppm clock accuracy.
- Monitor memory usage; upgrade if sustained >80% capacity.