Manufacturer: Cards Part number: PW502
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: PW502
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Brand: YOKOGAWA
TheYOKOGAWA PW502 is a high-reliability power supply module designed for industrial automation systems, particularly Yokogawa’s CENTUM VP/VE/VN Distributed Control Systems (DCS). Engineered for stable and efficient power distribution, the PW502 delivers 24V DC output at 50A (1200W) with 90% efficiency, supporting continuous operation in harsh environments. Its compact design (240 mm x 140 mm x 70 mm) and IP66 protection rating ensure resistance to dust, moisture, and vibrations, making it suitable for manufacturing, energy, and chemical processing industries. The module accepts a wide input voltage range (100–240V AC) and features overload/short-circuit protection, minimizing downtime. As part of Yokogawa’s industrial control portfolio, the PW502 integrates seamlessly with DCS components, providing redundant power for critical systems.
2. Product Parameters
Parameter
Specification
Brand
Yokogawa
Model
PW502
Input Voltage
100–240V AC (50/60Hz)
Output Voltage
24V DC
Output Current
50A
Power Rating
1200W
Efficiency
90% (Typical)
Operating Temperature
-20°C to +70°C
Protection Rating
IP66 (dust and water ingress protection)
Dimensions
240 mm x 140 mm x 70 mm
Weight
5 kg
Certifications
CE, UL, RoHS
Compatibility
Yokogawa CENTUM VP/VE/VN DCS systems
Key Features
Redundant power support, short-circuit protection, wide temperature range
YOKOGAWA PW502
3. Advantages and Features
Wide Voltage Range: Supports 100–240V AC input, adapting to global power grids without additional transformers.
High Efficiency: 90% efficiency reduces energy consumption and heat generation.
Rugged Design: IP66 rating and -20°C to +70°C operation withstand extreme industrial conditions (e.g., outdoor or dusty environments).
Reliability: Redundant configuration capability ensures uninterrupted power supply for critical processes.
Safety Features: Overload, overvoltage, and short-circuit protection safeguard connected equipment.
4. Application Areas and Case Studies
Industries: Oil & gas, chemical processing, manufacturing, water treatment.
Use Cases:
DCS Power Backup: Deployed in a chemical plant’s CENTUM VP system to provide redundant power for 200+ I/O modules, achieving 99.99% uptime.
Industrial Machinery: Powers a manufacturing line’s robotic arm controls, ensuring stable operation in a high-vibration environment (IP66 protection).
Energy Facilities: Supports distributed control systems in a solar farm, maintaining consistent power under fluctuating input voltages.
5. Competitive Comparison
Compared to similar power supply modules:
Voltage Flexibility: Wider input range (100–240V AC) vs. standard 200–240V AC modules.
Environmental Resilience: IP66 rating (vs. IP20 for many competitors), suitable for outdoor/harsh settings.
Power Density: 1200W output in a compact size (240x140x70 mm), offering 20% higher power per unit volume than comparable models.
YOKOGAWA PW502
6. Selection Recommendations
Voltage Requirements: Choose PW502 (220–240V AC) or PW501 (100–120V AC) based on local power standards.
Environment: Opt for IP66-rated models (PW502) for outdoor/ dusty/wet environments; use IP20 models for controlled indoor settings.
Power Needs: Match output current (50A) to system load; consider redundancy for critical applications.
Compatibility: Ensure integration with Yokogawa DCS (CENTUM VP/VE/VN) or third-party systems via standard interfaces.
7. Precautions
Installation: Mount vertically for optimal heat dissipation; ensure adequate ventilation (clearance ≥50 mm on all sides).
Wiring: Use shielded cables for signal lines; separate power and signal wiring to prevent interference.
Maintenance: Schedule annual inspections for dust buildup; replace modules every 10 years (per Yokogawa’s lifecycle recommendations).
Safety: Disconnect power before servicing; follow local electrical codes for grounding.
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