Description
Woodward 5464-013 Semi-Insulated Input Driver Module
1. Product Description
The Woodward 5464-013 is a semi-insulated input driver module designed for industrial control systems, particularly Woodward’s NetCon 5000 platform. Its primary function is to amplify and convert weak input signals from sensors (e.g., RTDs, digital switches) into usable logic-level outputs for precise process control. This module ensures signal integrity and isolation, protecting against electromagnetic interference (EMI) and voltage spikes. While now discontinued, it remains a reliable choice for legacy systems requiring temperature monitoring or digital signal conditioning.
The Woodward 5464-013 is a semi-insulated input driver module designed for industrial control systems, particularly Woodward’s NetCon 5000 platform. Its primary function is to amplify and convert weak input signals from sensors (e.g., RTDs, digital switches) into usable logic-level outputs for precise process control. This module ensures signal integrity and isolation, protecting against electromagnetic interference (EMI) and voltage spikes. While now discontinued, it remains a reliable choice for legacy systems requiring temperature monitoring or digital signal conditioning.
2. Key Technical Parameters
| Parameter | Specification |
|---|---|
| Module Type | Semi-Insulated Input Driver Module |
| Input Voltage | 24 V DC (nominal) |
| Input Signal Types | Digital (ON/OFF), RTD (Resistance Temperature Detector) |
| Output Type | Logic-level (0–10 V DC or 0–200 mA) |
| Isolation | Semi-insulated design for noise immunity |
| Temperature Range | -40°C to +85°C |
| Dimensions | 120 mm × 80 mm × 40 mm |
| Weight | 1 kg |
| Certifications | CE, RoHS |
WOODWARD 5464-013
3. Advantages and Features
- Signal Isolation: Semi-insulated architecture safeguards against ground loops and EMI, enhancing system reliability.
- Multi-Signal Support: Compatible with RTDs for temperature measurement and digital signals for switching applications.
- Precision Amplification: Converts low-level inputs into robust control signals with minimal distortion.
- Fault Indication: Red LED alerts for module malfunctions or signal anomalies.
- Space-Efficient Design: Compact form factor suitable for dense control panels.
4. Application Areas and Use Cases
- Industrial Automation: Monitoring temperatures in machinery, boilers, or chemical reactors.
- Energy Generation: Controlling steam turbines or gas generators with precise RTD inputs.
- HVAC Systems: Regulating temperature in heating/cooling systems.
- Manufacturing: Integrating with conveyor systems for process synchronization.
Example Case: A European energy plant used the 5464-013 to monitor turbine temperatures, achieving ±0.5°C accuracy and reducing downtime by 20%.
5. Competitor Comparison
Compared to similar modules:
Compared to similar modules:
- Enhanced Isolation: Semi-insulated design outperforms basic non-isolated drivers in noisy environments.
- Dual Signal Support: Simultaneous handling of RTD and digital inputs reduces the need for additional modules.
- Woodward Ecosystem Compatibility: Seamless integration with NetCon 5000 systems eliminates compatibility challenges.
WOODWARD 5464-013
6. Selection Recommendations
- System Compatibility: Verify integration with Woodward’s NetCon 5000 or equivalent platforms.
- Input Requirements: Choose this module if RTD or digital signal conditioning is needed.
- Environment: Opt for the -40°C to +85°C temperature range for extreme industrial settings.
- Budget: Consider refurbished units for cost savings, though replacement with Woodward’s newer modules (e.g., 5464-213) is recommended for new projects.
7. Precautions
- Discontinued Status: Plan for system upgrades as spare parts are limited.
- Installation: Use shielded cables and follow grounding guidelines to prevent signal degradation.
- Safety: Ensure compliance with NEC/CE standards for electrical isolation.
- Maintenance: Regularly inspect LED indicators and clean dust from ventilation slots.
