Description
WOODWARD EASYGEN-2500-5 Generator Control Module
1. Product Description
The WOODWARD EASYGEN-2500-5 is a compact, microprocessor-based generator control module designed for diesel and gas-powered generator sets. Engineered for seamless integration into distributed power systems, this module optimizes voltage regulation, frequency control, and paralleling operations. With advanced protection features and digital communication capabilities, it ensures reliable performance in critical applications such as backup power systems, industrial grids, and renewable energy installations. The EASYGEN-2500-5 simplifies generator management, reducing downtime and operational costs.
The WOODWARD EASYGEN-2500-5 is a compact, microprocessor-based generator control module designed for diesel and gas-powered generator sets. Engineered for seamless integration into distributed power systems, this module optimizes voltage regulation, frequency control, and paralleling operations. With advanced protection features and digital communication capabilities, it ensures reliable performance in critical applications such as backup power systems, industrial grids, and renewable energy installations. The EASYGEN-2500-5 simplifies generator management, reducing downtime and operational costs.
2. Key Technical Parameters
| Parameter | Specification |
|---|---|
| Input Voltage | 24 VDC (±15%) |
| Output Current | 25 A (continuous) |
| Voltage Regulation | ±0.5% (steady-state) |
| Frequency Control | ±0.2 Hz (steady-state) |
| Communication | RS485 (Modbus RTU/ASCII) |
| Protection Features | Overvoltage, undervoltage, overload, short circuit |
| Operating Temperature | -20°C to +60°C |
| Mounting | Panel/machine-mountable |
| Dimensions | 120 mm × 80 mm × 60 mm |
WOODWARD EASYGEN-2500-5
3. Advantages and Features
- Precision Voltage Control: Maintains stable output voltage under varying loads, ensuring equipment safety and performance.
- Parallel Operation Support: Enables up to 16 generators to operate in parallel with automatic load sharing.
- Digital Communication: Integrates with SCADA systems via Modbus, allowing remote monitoring and diagnostics.
- Compact Design: Space-efficient layout reduces installation complexity in confined environments.
- Rapid Response Time: <50 ms transient recovery for seamless load transitions.
4. Application Areas and Case Studies
Industry:
Industry:
- Data Centers: Ensuring uninterrupted power supply during grid outages.
- Manufacturing Plants: Stabilizing power for CNC machines and production lines.
- Renewable Energy: Synchronizing generators with solar/wind hybrid systems.
Case Study:
A data center in Germany deployed the EASYGEN-2500-5 to manage four 1 MW diesel generators. The module’s parallel operation capability reduced load imbalance by 25%, improving fuel efficiency and extending generator lifespan.
A data center in Germany deployed the EASYGEN-2500-5 to manage four 1 MW diesel generators. The module’s parallel operation capability reduced load imbalance by 25%, improving fuel efficiency and extending generator lifespan.
5. Competitive Comparison
Compared to similar modules, the EASYGEN-2500-5 offers:
Compared to similar modules, the EASYGEN-2500-5 offers:
- Higher Current Capacity: 25 A continuous output vs. 20 A in comparable models.
- Faster Transient Response: 50 ms recovery vs. 80 ms industry average.
- Enhanced Parallel Support: Scalable to 16 units vs. typical 8-unit limits.
WOODWARD EASYGEN-2500-5
6. Selection Recommendations
- Power Requirements: Match the module’s 25 A output to your generator’s rated capacity.
- Environmental Factors: Ensure ambient temperature and humidity align with the module’s specifications.
- System Integration: Verify compatibility with your existing control system’s communication protocols.
7. Precautions
- Wiring: Use appropriately sized cables to prevent voltage drops and ensure safety.
- Cooling: Maintain adequate ventilation to avoid overheating in high-temperature environments.
- Software Updates: Regularly update firmware to access the latest features and bug fixes.
