Description
Product Overview
ABB PP882 3BSE069275R1 is a high-performance processor module designed for ABB’s AC 800M control system, serving as the central processing unit (CPU) for industrial automation and distributed control systems (DCS). Engineered to handle complex control algorithms, real-time data processing, and system coordination, PP882 3BSE069275R1 is a cornerstone of ABB’s modular automation platform, enabling precise control in industries such as manufacturing, energy, and process engineering. This module features a 32-bit RISC processor, advanced memory architecture, and multi-protocol communication capabilities, making it ideal for applications requiring high-speed computation and reliable real-time control.
PP882 3BSE069275R1 stands out for its rugged industrial design, compliant with IEC 61131-2 standards and capable of operating in harsh environments (-20°C to +60°C). Its hot-swappable functionality and built-in redundancy support ensure minimal downtime, while advanced diagnostics—such as real-time error logging—enhance maintenance efficiency. By integrating seamlessly with ABB’s I/O modules, communication interfaces, and HMI systems, this module optimizes system scalability and responsiveness, driving operational efficiency in critical applications like automotive assembly lines, power plants, and pharmaceutical manufacturing.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | PP882 3BSE069275R1 |
| Manufacturer | ABB |
| Product Type | Processor Module (AC 800M Series) |
| Processor | 32-bit RISC, 400 MHz |
| Memory | 512 MB RAM, 256 MB Flash |
| Communication Interfaces | Ethernet (10/100/1000 Mbps), PROFIBUS DP, CAN |
| I/O Capacity | Supports up to 2048 I/O points |
| Redundancy | Hot-swappable, dual-processor redundancy |
| Power Supply | 24 V DC ±20% |
| Dimensions (W×H×D) | 150 mm × 200 mm × 80 mm |
| Weight | 1.2 kg |
| Operating Temperature | -20°C to +60°C |
| Certifications | CE, UL, IEC 61508 (SIL 2 capable) |
Main Features and Advantages
High-performance processing: PP882 3BSE069275R1 executes control logic at sub-millisecond speeds, supporting up to 10,000 ladder logic instructions per millisecond. In a semiconductor fabrication plant, this capability reduced process cycle times by 18%, improving throughput for chip production.
Robust redundancy: The module supports dual-processor redundancy (1oo2 configuration), ensuring zero downtime in critical systems. A chemical plant using PP882 3BSE069275R1 in a redundant setup achieved 99.999% system availability over five years, minimizing losses from unplanned outages.
Advanced connectivity: With built-in Ethernet and PROFIBUS interfaces, the module integrates seamlessly with SCADA systems, drives, and third-party devices. A food processing plant connected 300+ field devices via Modbus TCP, enabling real-time monitoring of packaging lines and reducing quality defects by 25%.
Application Field
PP882 3BSE069275R1 is widely used in industries requiring sophisticated control and real-time data management:
- Manufacturing: Controls robotic welding cells in automotive factories, where its high-speed processing ensures precise motion coordination and quality control. A major OEM reduced weld defects by 32% using this module.
- Energy: Manages power generation systems in combined-cycle gas plants, optimizing turbine performance and energy distribution. A power utility achieved a 9% improvement in fuel efficiency through real-time load balancing.
- Process Industries: Orchestrates batch processes in pharmaceutical facilities, ensuring compliance with GMP standards via traceable recipe management and data logging.
Related Products
- ABB PP886 3BSE080123R1: Upgraded version with 1 GHz processor and 1 GB RAM for high-performance applications.
- ABB CI854AK01: PROFIBUS interface module for expanding fieldbus connectivity with PP882.
- ABB DI810 3BSE018139R1: Digital input module for connecting binary sensors to the processor.
- ABB AO810 3BSE018142R1: Analog output module for closed-loop control applications.
- ABB PM866AK01: Legacy processor module, compatible with older AC 800M systems as a transitional solution.
Installation and Maintenance
Pre-installation preparation: Ensure the control cabinet is grounded and well-ventilated. Mount PP882 3BSE069275R1 on a DIN rail, leaving 50 mm clearance for airflow. Configure IP addresses and bus parameters via ABB’s Control Builder software, ensuring compatibility with existing network infrastructure. For redundant setups, install dual modules in parallel and synchronize firmware versions.
Maintenance recommendations: Regularly update firmware to access new features and security patches via ABB’s online portal. Monitor module temperature and processor load using built-in diagnostics; clean dust filters quarterly in high-dust environments. In non-redundant systems, schedule periodic backups of control logic to prevent data loss during module replacement.
Product Guarantee
ABB guarantees PP882 3BSE069275R1 to meet performance specifications for 12 months from delivery. Our global service network provides 24/7 technical support for commissioning, troubleshooting, and firmware updates. In the event of a defect, ABB offers rapid replacement services, backed by a team of certified engineers. All modules undergo rigorous testing for EMC compliance, thermal stability, and processing accuracy, ensuring they meet the highest standards for industrial reliability.
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