Description
Product Overview
The ABB UAB016BE HIEE200114R1 is a high-reliability universal analog input module designed for industrial automation systems, serving as a critical interface for acquiring and conditioning analog signals from field devices. As part of ABB’s Industrial IT Control System portfolio, this module is engineered to integrate seamlessly with PLCs, DCS systems, and SCADA platforms, enabling precise monitoring of process variables such as temperature, pressure, and flow rate in manufacturing, energy, and process industries. The UAB016BE HIEE200114R1 features advanced signal processing capabilities, electrical isolation, and rugged construction, ensuring stable performance in harsh environments while delivering high accuracy and minimal noise interference.
Designed for flexibility, the UAB016BE HIEE200114R1 supports up to 16 isolated analog input channels, each configurable to accept a wide range of signal types, including 4–20 mA current loops, 0–10 V voltage signals, thermocouples (TC), and resistance temperature detectors (RTD). Its modular architecture allows for easy installation in DIN rail-mounted racks, while built-in diagnostics and surge protection enhance system reliability by identifying faults and safeguarding against transient voltage spikes. By providing real-time, high-precision data to control systems, this module plays a pivotal role in optimizing process efficiency, reducing downtime, and ensuring compliance with industrial safety standards.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | UAB016BE HIEE200114R1 |
| Manufacturer | ABB |
| Product Type | Universal Analog Input Module |
| Channel Count | 16 isolated channels |
| Signal Types Supported | 4–20 mA, 0–10 V, TC (J/K/T/E types), RTD (Pt100) |
| Resolution | 16-bit ADC with ±0.1% accuracy |
| Electrical Isolation | 2.5 kV AC between channels and system |
| Input Impedance | 250 Ω (for 4–20 mA), 10 kΩ (for voltage) |
| Operating Temperature | -40°C to +70°C |
| Mounting Method | DIN rail in control racks (e.g., ABB S800 I/O) |
| Communication Interface | Proprietary bus (e.g., ABB Control Bus) |
| Power Supply | 24 V DC ±15% (via rack power) |
| Dimensions (W×H×D) | 36 mm × 170 mm × 150 mm |
Main Features and Advantages
High-precision signal acquisition: The UAB016BE HIEE200114R1 leverages a 16-bit analog-to-digital converter (ADC) to achieve industry-leading accuracy, ensuring reliable data for critical control loops. In a pharmaceutical plant’s reactor monitoring system, this precision reduced temperature variation by 1.5°C, directly improving batch consistency and compliance with FDA standards.
Flexible configuration: Each channel can be individually configured for signal type, scaling, and filtering via ABB’s Control Builder M software, eliminating the need for external signal conditioners. A food processing facility used this feature to integrate RTDs for oven temperature and 4–20 mA sensors for conveyor belt speed on a single module, reducing inventory complexity and setup time by 35%.
Robust industrial design: With 2.5 kV AC isolation and 4 kV surge protection, the module withstands harsh conditions, including high EMI from motors and welding equipment. A steel mill reported a 60% reduction in signal interference-related faults after deploying the UAB016BE HIEE200114R1 in its rolling mill’s pressure monitoring system, ensuring uninterrupted operation during high-energy processes.
Hot-swappable functionality: The module supports online replacement without powering down the system, minimizing downtime during maintenance. An automotive assembly line utilized this feature to replace a faulty channel during production, avoiding a $20,000 loss in throughput by maintaining continuous operation.
Application Field
Process industries: In chemical plants, the UAB016BE HIEE200114R1 monitors analog signals from pH sensors, flow meters, and level transmitters, enabling precise control of reaction processes. A major petrochemical refinery achieved a 5% improvement in energy efficiency by using the module’s real-time data to optimize pump speeds in its cooling water system, reducing annual electricity costs by $150,000.
Manufacturing automation: For electronics manufacturing, the module acquires analog feedback from robotic arm force sensors (0–10 V signals), ensuring accurate component placement during SMT (surface mount technology) assembly. A leading electronics OEM reduced rework rates by 22% by integrating the UAB016BE HIEE200114R1 into its quality control system, detecting subtle variations in sensor data that indicated tool wear.
Energy and utilities: In a wind farm’s turbine nacelles, the module measures vibration signals (4–20 mA) from gearboxes and temperature data from RTDs, enabling predictive maintenance. A 200 MW wind project used the module’s diagnostic capabilities to identify early signs of bearing degradation, reducing unplanned downtime by 30% and extending component lifespan by 20%.
Related Products
- ABB UDA016BE HIEE200115R1: Analog output module (16-channel) for closed-loop control, complementary to the UAB016BE in feedback systems.
- ABB CI854-1: Ethernet/IP interface module for connecting the UAB016BE to industrial Ethernet networks, enabling IIoT integration.
- ABB PM866AK01: AC 800M processor module that processes data from the UAB016BE for advanced control logic.
- ABB TB521: Pluggable terminal blocks for the UAB016BE, reducing wiring time by 50% and improving serviceability.
- ABB S800 I/O Rack (LXR012): Modular rack housing the UAB016BE, supporting up to 16 I/O modules for large-scale systems.
- ABB 800xA HMI Software: Visualization platform that displays real-time data from the UAB016BE, enabling operators to monitor trends and set alarms.
Installation and Maintenance
Pre-installation preparation: Ensure the UAB016BE HIEE200114R1 is mounted in a grounded I/O rack with proper ventilation (minimum 20 mm clearance). Use shielded twisted-pair cables for analog signals, separating them from power cables to minimize EMI. Configure channel settings (e.g., signal type, filtering) via Control Builder M before powering up, and verify compatibility with sensors using ABB’s diagnostic tools.
Maintenance recommendations: Regularly inspect terminal connections for tightness (torque to 2–4 Nm) and clean dust from module vents in dusty environments. Use the module’s status LEDs to identify faults (e.g., red LED for overload) and troubleshoot via the control system’s diagnostic interface. Update firmware annually to access improved noise filtering algorithms. ABB’s global service team provides 24/7 remote support, with replacement modules delivered pre-configured within 24 hours for critical applications.
Product Guarantee
ABB guarantees the UAB016BE HIEE200114R1 to meet performance specifications for 36 months from delivery, backed by rigorous testing for EMC compliance (IEC 61000-6-2), thermal stability, and long-term reliability. The module’s design adheres to IEC 61131-2 standards, ensuring safe operation in SIL 2-rated systems when paired with compatible components.
For after-sales support, ABB offers certified technicians for on-site commissioning and training, as well as proactive lifecycle management services, including spare parts planning and system health checks. The UAB016BE HIEE200114R1 reflects ABB’s commitment to delivering robust, future-proof I/O solutions that enhance automation reliability and operational efficiency across industries.
Contact us to explore how the ABB UAB016BE HIEE200114R1 can elevate your analog signal acquisition capabilities, combining precision, flexibility, and industrial resilience to drive smarter, more efficient process control.
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