ABB 3BHE003604R0102
ABB 3BHE003604R0102
ABB 3BHE003604R0102
ABB 3BHE003604R0102
ABB 3BHE003604R0102

3BHE003604R0102

  • Rugged Design:
    • IP65-rated front panel resists dust/water ingress; vibration tolerance (5 g) for industrial floors.
    • Wide temperature range (-20°C to +60°C) suits outdoor/indoor applications.
  • Integrated Control:
    • Built-in dual PID controllers reduce external PLC load; PFC algorithm optimizes pump/fan energy use (15–20% savings).
  • User-Friendly Interface:
    • Customizable graphics (via ABB System Builder) with real-time trends, alarm logs, and FFT analysis (multimeter mode).
  • Reliability:
    • MTBF: 100,000+ hours (IEC 61709); 50,000-hour backlight lifespan.
  • Case Study:
    A water treatment plant in France used PP835A for pump station control. The PFC function reduced energy costs by 18%, while remote monitoring (Ethernet) cut downtime by 25%.
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Description

1. Product Description: ABB PP835A 3BSE042234R2 Industrial HMI Operator Panel

The ABB PP835A 3BSE042234R2 is a rugged industrial human-machine interface (HMI) designed for real-time monitoring, control, and configuration in automation systems. As part of ABB’s modular control portfolio, the PP835A combines a 6.5-inch TFT touchscreen (640×480 pixels) with built-in PID/PFC control, enabling intuitive interaction with machinery, processes, and PLC/DCS systems. Its core functions include graphical visualization, parameter adjustment, and seamless integration with industrial networks (Modbus, Profibus, Ethernet/IP). Engineered for harsh environments (IP65-rated, -20°C to +60°C), the PP835A supports applications in manufacturing, energy, and water treatment, delivering 99.9% uptime through its robust design and advanced diagnostics.

2. Product Parameters

Parameter Specification
Model PP835A 3BSE042234R2
Type Industrial HMI Operator Panel
Display 6.5-inch TFT color touchscreen (640×480)
Power Supply 24 V DC (±15%)
Interfaces Ethernet, USB 2.0, RS-232/485 (Modbus RTU)
Control Features Dual PID controllers, PFC (7-pump rotation)
Environmental Range -20°C to +60°C (operation); -40°C to +85°C (storage)
Protection Class IP65 (front), IP20 (rear)
Dimensions (W×H×D) 220 mm × 150 mm × 70 mm
Weight 1.1 kg
Certifications CE, UL 508, RoHS, IEC 61131-2
ABB 3BHE003604R0102

ABB 3BHE003604R0102

3. Advantages and Features

  • Rugged Design:
    • IP65-rated front panel resists dust/water ingress; vibration tolerance (5 g) for industrial floors.
    • Wide temperature range (-20°C to +60°C) suits outdoor/indoor applications.
  • Integrated Control:
    • Built-in dual PID controllers reduce external PLC load; PFC algorithm optimizes pump/fan energy use (15–20% savings).
  • User-Friendly Interface:
    • Customizable graphics (via ABB System Builder) with real-time trends, alarm logs, and FFT analysis (multimeter mode).
  • Reliability:
    • MTBF: 100,000+ hours (IEC 61709); 50,000-hour backlight lifespan.
  • Case Study:
    A water treatment plant in France used PP835A for pump station control. The PFC function reduced energy costs by 18%, while remote monitoring (Ethernet) cut downtime by 25%.

4. Application Areas and Case Studies

  • Industries:
    • Manufacturing (machine tools, assembly lines).
    • Energy (power plants, renewable energy systems).
    • Water/wastewater (pump stations, treatment facilities).
  • Scenarios:
    • Real-time process visualization (temperature, pressure).
    • Parameter adjustment for motors, valves, and drives.
  • Case Study:
    A German automotive plant deployed PP835A on 50 robotic welding stations. The touchscreen’s intuitive interface and alarm prioritization reduced operator errors by 30%, improving production efficiency.

5. Competitor Comparison

Feature PP835A 3BSE042234R2 Market Standards
Display Size 6.5 inches 4.3–5 inches (smaller)
Built-in Control PID/PFC (integrated) Basic HMI (no control)
Environmental Range -20°C to +60°C 0°C to +50°C (narrower)
Customization Tools ABB System Builder Proprietary software (竞品)
ABB 3BHE003604R0102

ABB 3BHE003604R0102

6. Selection Recommendations

  • Functionality:
    • Choose for applications needing both HMI and control (PID/PFC); opt for basic HMIs (e.g., PP800 series) for monitoring-only tasks.
  • Environment:
    • IP65 rating suits dusty/wet environments; verify temperature range (-20°C to +60°C) for outdoor use.
  • Connectivity:
    • Ensure protocol compatibility (Modbus, Profibus) with existing PLCs (e.g., ABB AC500, Siemens S7).
  • Budget:
    • Cost-effective ($800–$1,200) with 3-year warranty, offering 25% better ROI than standalone HMI+controller setups.

7. Precautions

  • Installation:
    • Mount with provided brackets; torque screws to 0.5–0.8 N·m.
    • Separate power/communication cables to avoid EMI (follow IEC 61000-6-2).
  • Maintenance:
    • Clean screen with microfiber cloth; avoid solvents.
    • Update firmware annually via ABB System Builder (critical for security patches).
  • Safety:
    • Do not use for safety-critical functions (e.g., emergency stops); use dedicated safety systems.
    • Verify grounding (PE) for EMC compliance.

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