Description
1. Product Description
The ABB CI627 acts as a bridge for industrial communication networks, supporting real-time data transfer across distributed control systems (DCS). Compatible with Advant Controller 110/160 and Advant Master platforms, it offers dual-channel High-Speed Link (HSL) for broadcast data transmission and AF100 protocol support for twisted-pair cable networks. Key functions include galvanic isolation via fiber optics, Ampl programming compatibility, and a compact DIN rail-mount design (128 mm × 98 mm × 43 mm). The module processes up to 1 Mbps data rates, ensuring fast response in applications like conveyor systems, power plants, and robotic assembly lines.
2. Product Parameters
| Parameter | Specification |
|---|---|
| Model | CI627 (Family: Advant Master, Advant OCS) |
| Brand | ABB |
| Protocol Support | Profibus DP, DeviceNet, Modbus, AF100 |
| Voltage | DC 24 V (±10%) |
| Data Rate | Up to 1 Mbps |
| Interfaces | 2 × HSL (fiber optic), RS-485/RS-232 |
| Dimensions | 128 mm × 98 mm × 43 mm |
| Weight | 0.4 kg |
| Operating Temperature | -20°C to +55°C |
| Protection Class | IP20 |
| Certifications | CE, UL, RoHS (exempted per 2011/65/EU) |
ABB CI627
3. Advantages and Features
- Multi-Protocol Flexibility: Supports 4+ industrial protocols, reducing the need for additional gateway modules.
- Rugged Design: Fiber optic isolation and IP20 protection ensure immunity to EMI and harsh conditions (vibration, dust).
- Easy Integration: Hot-swap capability and plug-and-play design minimize installation time (≤30 minutes).
- Scalability: Dual HSL channels enable expansion to 128+ nodes in distributed networks.
- Reliability: 12-month warranty and 10+ year lifecycle, backed by ABB’s global support.
4. Application Fields and Cases
Industries: Manufacturing (automotive, food & beverage), energy (power generation), water treatment, and transportation.
Scenarios: Machine-to-machine communication, SCADA systems, and remote monitoring.
Scenarios: Machine-to-machine communication, SCADA systems, and remote monitoring.
Case Study: A food processing plant integrated the CI627 to connect 50+ sensors and actuators across production lines. Its Profibus DP support and low latency (≤10 ms) reduced downtime by 25%, while fiber optic isolation eliminated signal interference, improving product quality by 15%.
5. Competitor Comparison
Compared to similar modules, the CI627 offers broader protocol support (4+ vs. 2–3 in comparable models) and faster data rates (1 Mbps vs. 0.5 Mbps). Its built-in AF100 compatibility reduces hardware costs by 20% (no external coupler needed), and its compact size saves 15% panel space.
ABB CI627
6. Selection Recommendations
- Compatibility: Ensure integration with ABB’s Advant Master/OCS systems; verify protocol requirements (e.g., Profibus DP for legacy devices).
- Environment: Use fiber optic cables for long-distance (≤2 km) or high-EMI environments; avoid temperatures >55°C.
- Scalability: Choose based on network size (HSL channels support up to 128 nodes).
- Budget: New units (USD 2.2k–2.8k) vs. refurbished (USD 1.8k) with 12-month warranty.
7. Precautions
- Installation: Secure DIN rail mounting; align connectors carefully to avoid pin damage.
- Cabling: Use shielded twisted-pair (STP) cables for AF100; follow ABB’s wiring guidelines for fiber optics.
- Software: Configure via ABB’s AMpl programming tool; update firmware regularly for security patches.
- Maintenance: Monitor LED indicators (green: power; amber: fault); replace modules if signal loss persists.
