Description
1. Product Description
The ABB AO810 3BSE008522R1 is a high-performance analog output module designed for industrial automation systems. As part of ABB’s advanced modular PLC lineup, the AO810 3BSE008522R1 delivers precise control and reliable operation in demanding environments. This module converts digital signals into analog outputs (4–20 mA or 0–10 V) for actuators, valves, and other process control devices. Its compact design and robust construction make it ideal for applications requiring seamless integration with ABB’s AC500, AC500-ECO, and other compatible PLC systems. The AO810 3BSE008522R1 stands out for its high accuracy (±0.1% F.S.), fast update rates (≤5 ms), and comprehensive diagnostic features, ensuring optimal performance in industrial processes.
2. Product Parameters
| Parameter | Specification |
|---|---|
| Model | AO810 3BSE008522R1 |
| Brand | ABB |
| Type | Analog Output Module |
| Channels | 8 isolated channels |
| Output Range | 4–20 mA (default), 0–20 mA, 0–10 V |
| Accuracy | ±0.1% of full scale |
| Update Time | ≤5 ms per channel |
| Voltage Supply | 24 V DC (19.2–28.8 V DC) |
| Current Consumption | ≤50 mA (excluding output load) |
| Compatibility | ABB AC500, AC500-ECO, and 第三方 PLC systems |
| Dimensions | 100 mm (W) × 110 mm (H) × 110 mm (D) |
| Weight | ~200 g |
AO810 3BSE008522R1
3. Advantages and Features
- High Precision: ±0.1% accuracy ensures precise control of analog devices, reducing process variability.
- Fast Response: ≤5 ms update time supports real-time adjustments in dynamic systems.
- Isolated Channels: 8 isolated outputs prevent signal interference, enhancing reliability.
- Diagnostic Capabilities: Built-in short-circuit and overload protection with LED status indicators.
- Modular Design: Easy integration with ABB’s PLC platforms, simplifying system expansion.
- Energy Efficiency: Low power consumption (≤50 mA) reduces operational costs.
Case Study: In a chemical plant, the AO810 3BSE008522R1 improved pump control accuracy by 20%, minimizing product waste and optimizing energy usage.
4. Application Areas and Use Cases
- Industries: Manufacturing, energy (oil/gas, power plants), water treatment, and chemical processing.
- Scenarios: Control of valves, actuators, motors, and heaters in process automation.
- Use Case: A food and beverage facility used the AO810 3BSE008522R1 to regulate steam flow in a pasteurization line, achieving ±0.5°C temperature stability and compliance with hygienic standards.
5. Competitor Comparison
Compared to similar analog output modules, the AO810 3BSE008522R1 offers:
- Superior Accuracy: ±0.1% vs. typical ±0.2% in 竞品 modules.
- Faster Update Rates: ≤5 ms vs. 10–20 ms in comparable solutions.
- Integrated Diagnostics: Real-time fault detection reduces downtime by 30% compared to non-diagnostic modules.
- Wide Voltage Range: 19.2–28.8 V DC compatibility vs. restrictive 24 V DC-only options in some alternatives.
AO810 3BSE008522R1
6. Selection Recommendations
- Compatibility: Ensure compatibility with your PLC system (e.g., ABB AC500 series).
- Channel Requirements: Choose 8-channel configuration for medium-scale applications; scale up/down with ABB’s modular I/O range.
- Environment: Rated for -25°C to +60°C operation; suitable for harsh industrial settings.
- Budget: Balances performance (high accuracy/diagnostics) with cost-effectiveness compared to premium-tier modules.
7. Precautions
- Installation: Follow ABB’s wiring guidelines (shielded cables for analog signals).
- Safety: Disconnect power before module installation/removal.
- Maintenance: Regularly inspect for loose connections; replace modules if diagnostic LEDs indicate faults.
- Environmental Compliance: RoHS-compliant; avoid exposure to liquids or corrosive gases.
