Description
1. Product Description
The ABB BC810K01 3BSE031154R1 is a high-reliability process automation controller designed for industrial control systems, specializing in real-time data processing, distributed control, and machine-to-machine (M2M) communication. Part of ABB’s BC800 Series (Building Control), this controller integrates advanced computing, modular I/O expansion, and seamless compatibility with ABB’s automation platforms (e.g., AC500, Freelance 2000). The 3BSE031154R1 variant features redundant power supply support, built-in cybersecurity protocols, and rugged design for harsh industrial environments (e.g., factories, power plants, water treatment facilities).
2. Product Parameters
| Parameter | Specification |
|---|---|
| Model | BC810K01 3BSE031154R1 |
| Brand | ABB |
| Processor | 32-bit ARM Cortex-A9 (500 MHz) |
| Memory | 1 GB RAM, 4 GB Flash (expandable via SD) |
| I/O Interfaces | Ethernet (2x), RS485 (Modbus RTU), Digital I/O (16x), Analog I/O (8x) |
| Communication | PROFINET, Modbus TCP, OPC UA, BACnet |
| Power Supply | 24 V DC (±15%), redundant input support |
| Operating Temperature | -40°C to +70°C (extended industrial range) |
| Certifications | IEC 61131-3, CE, UL 508, ISO 13849 (PL d) |
| Dimensions (W×H×D) | 120 mm × 150 mm × 100 mm |
BC810K01 3BSE031154R1
3. Advantages and Features
- High Performance: Real-time processing (cycle time ≤1 ms) for critical applications (e.g., motion control, predictive maintenance).
- Modular Scalability: Expandable via ABB’s BC800 I/O modules (e.g., 3BSE031155R1 for digital inputs).
- Cybersecurity: Built-in firewall, secure boot, and encrypted communication (AES-256) to protect against cyber threats.
- Energy Efficiency: Low power consumption (<15 W active, <2 W standby) with sleep mode for energy-saving operations.
4. Application Areas and Use Cases
Industries: Smart manufacturing (assembly lines), energy (solar/wind farms), water/wastewater (pump stations), and building automation (HVAC systems).
Use Case: A steel plant in Germany deployed the BC810K01 to monitor 50+ furnaces. The controller’s real-time analytics reduced energy waste by 18% and enabled predictive maintenance, cutting downtime by 30%.
Use Case: A steel plant in Germany deployed the BC810K01 to monitor 50+ furnaces. The controller’s real-time analytics reduced energy waste by 18% and enabled predictive maintenance, cutting downtime by 30%.
5. Competitive Comparison
Compared to similar controllers (e.g., Siemens S7-1500, Schneider M340):
- Extended Temperature Range: Operates 10–15°C colder/hotter than competitors, ideal for extreme climates.
- Redundancy Built-In: Dual power supply and CPU redundancy (optional) without additional modules (Siemens requires add-ons).
- Total Cost of Ownership (TCO): 15% lower TCO due to simplified wiring (plug-and-play I/O) and 10-year lifecycle support.
BC810K01 3BSE031154R1
6. Selection Recommendations
- I/O Requirements: Match module count (BC800 supports up to 256 I/O points per controller).
- Environment: Use optional IP65 enclosure (3BSE031156R1) for outdoor/harsh conditions.
- Software: Leverage ABB’s Automation Builder (v5.1) for configuration, including drag-and-drop programming (IEC 61131-3 standards).
- Redundancy: Pair with ABB’s BC800 Redundancy Kit (3BSE031157R1) for zero-fault tolerance in critical systems.
7. Precautions
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Installation: Torque screw terminals to 3–4 N·m; use shielded cables for analog signals.
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Firmware: Update quarterly via ABB’s Remote Services Portal (latest version: 3.2.4).
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Cooling: Ensure airflow ≥100 L/min (no forced cooling required for ≤50°C operation).
