Description
ABB CI854K01 3BSE025961R1 Profibus-DP/V1 Interface Module
1. Product Description
The ABB CI854K01 3BSE025961R1 is a high-performance Profibus-DP/V1 interface module designed for ABB’s AC800M PLC system, enabling seamless integration of industrial devices into a robust automation network. As part of ABB’s modular I/O portfolio, the CI854K01 supports real-time communication at speeds up to 12 Mbps, making it ideal for applications requiring fast data exchange in manufacturing, energy, and process control. With single-channel architecture and integrated diagnostics, the module ensures reliable operation in harsh environments. Its compatibility with ABB’s redundancy systems (CPU and CEx bus) enhances system resilience, while Profibus-DP/V1 compliance allows integration with sensors, actuators, and third-party devices. The 3BSE025961R1 revision optimizes power efficiency and simplifies installation, positioning it as a versatile solution for industrial automation.
The ABB CI854K01 3BSE025961R1 is a high-performance Profibus-DP/V1 interface module designed for ABB’s AC800M PLC system, enabling seamless integration of industrial devices into a robust automation network. As part of ABB’s modular I/O portfolio, the CI854K01 supports real-time communication at speeds up to 12 Mbps, making it ideal for applications requiring fast data exchange in manufacturing, energy, and process control. With single-channel architecture and integrated diagnostics, the module ensures reliable operation in harsh environments. Its compatibility with ABB’s redundancy systems (CPU and CEx bus) enhances system resilience, while Profibus-DP/V1 compliance allows integration with sensors, actuators, and third-party devices. The 3BSE025961R1 revision optimizes power efficiency and simplifies installation, positioning it as a versatile solution for industrial automation.
2. Key Technical Parameters
| Parameter | Specification |
|---|---|
| Input Voltage | 24V DC ±10% (21.6–26.4V DC) |
| Communication Protocol | Profibus-DP/V1 (IEC 61158) |
| Data Transfer Rate | Up to 12 Mbps |
| Interface Type | RS-485 (shielded twisted pair) |
| Channels | 1 (single-channel) |
| Addressing Mode | Master/Slave (configurable) |
| Diagnostic Features | Real-time error monitoring (short circuit, bus failure) |
| Redundancy Support | CEx bus redundancy (with AC800M system) |
| Operating Temperature | -20°C to +60°C (standard), -40°C to +70°C (extended with cooling) |
| Certifications | CE, UL, IEC 61131-2, PROFIBUS DP-V1 compliant |
CI854K01 3BSE025961R1
3. Advantages and Features
- High-Speed Communication: 12 Mbps data rate for time-critical control (e.g., robotics, conveyor systems).
- Reliability: MTBF > 80,000 hours (IEC 61709); integrated short-circuit protection and bus error diagnostics.
- Redundancy Flexibility: Supports CEx bus redundancy for fault-tolerant systems (e.g., oil & gas, power plants).
- Easy Integration: Plug-and-play compatibility with ABB AC800M I/O racks; no additional configuration software required.
- Energy Efficiency: Low power consumption (<3W) for sustainable operations.
4. Application Areas and Case Studies
Industries:
Industries:
- Manufacturing: Machine-to-machine communication in automotive assembly lines.
- Energy: Substation automation for smart grid monitoring.
- Process Control: Connecting field devices (valves, sensors) in chemical and pharmaceutical plants.
Case Study:
A German automotive plant reduced commissioning time by 30% using the CI854K01 3BSE025961R1 to link 200+ Profibus-DP devices (robots, vision systems) in a production line. The module’s plug-and-play design and real-time diagnostics minimized setup errors, while redundant bus support eliminated downtime during maintenance.
A German automotive plant reduced commissioning time by 30% using the CI854K01 3BSE025961R1 to link 200+ Profibus-DP devices (robots, vision systems) in a production line. The module’s plug-and-play design and real-time diagnostics minimized setup errors, while redundant bus support eliminated downtime during maintenance.
5. Competitor Comparison
The CI854K01 3BSE025961R1 outperforms comparable Profibus modules through:
The CI854K01 3BSE025961R1 outperforms comparable Profibus modules through:
- Higher Data Rate: 12 Mbps (vs. 10 Mbps typical for legacy models).
- Redundancy Depth: CEx bus redundancy (vs. basic single-bus solutions).
- Temperature Range: Extended -40°C to +70°C option (vs. standard -20°C to +55°C).
6. Selection Recommendations
- System Size: Choose for networks with ≤125 nodes (Profibus-DP limit); scale with ABB’s multi-channel modules (e.g., CI855K01) for larger systems.
- Environment: Opt for the extended temperature model (with cooling kit) for outdoor or high-temperature applications (e.g., steel mills).
- Redundancy Needs: Pair with ABB’s CI854K02 (redundant module) for SIL 2-rated systems (e.g., water treatment).
7. Precautions
- Installation: Maintain 5 cm clearance around the module for airflow; use shielded Profibus cables (≤1,200m length).
- Grounding: Connect to a dedicated earth ground (≤10 Ω) to reduce EMI.
- Firmware Updates: Use ABB’s Control Builder M software; schedule updates during system downtime.
- Compatibility: Verify Profibus device compatibility (GSD files) via ABB’s online tool; avoid mixing V1/V0 devices on the same bus.
Shanxi Runsheng Import and Export Co., LTD. Our main products: FOXBORO, EMERSON, TRICONEX, XYCOM, BENTLY, ROCKWELL, ABB, GE, Allen-Bradley, YOKOGAWA, HONEYWELL, RELIANCE, SCHNEIDER, MODICON, Westin ghouse, WOODWARD, Motorola, Rexroth, SEW, Denkon. And other major brands of DCS, PLC, robot, large servo four system spare parts. Other automation spare parts sales and technical support. Please visit our website www.rsmodules.com or contact us at +86 15383514022 and we will be happy to serve you.
