Description
1. Product Description
The ABB DSBC172 57310001-KD is a high-performance industrial communication module designed for seamless integration in automation systems, specializing in real-time data exchange and protocol management. As part of ABB’s advanced PLC portfolio, the DSBC172 57310001-KD serves as a multi-protocol gateway, supporting communication between PLCs, sensors, and actuators in complex industrial networks. Its core functions include Profibus DP/V1 master/slave operation, Modbus RTU/ASCII protocol conversion, and diagnostic monitoring, making it ideal for applications requiring reliable fieldbus connectivity, such as manufacturing lines, power plants, and smart factories. Engineered with ABB’s industrial-grade design, the DSBC172 57310001-KD features redundant power supply inputs and EMI protection, ensuring stable operation in harsh environments. Compatibility with ABB’s AC500, AC800M, and third-party PLC platforms simplifies retrofitting and system expansion.
2. Product Parameters
Parameter | Specification |
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Voltage Input | 24 V DC (±20%) |
Power Consumption | <1.5 W |
Bus Protocols | Profibus DP/V1, Modbus RTU/ASCII |
Data Rate | Profibus: 9.6 kbps–12 Mbps; Modbus: up to 115.2 kbps |
Nodes Supported | Profibus: 126 slaves; Modbus: 247 slaves |
Interfaces | RS-485 (Profibus), RS-485/RS-232 (Modbus) |
LED Indicators | Power, Bus Activity, Fault |
Compatibility | ABB AC500, AC800M, Siemens S7-300/400, Schneider Modicon |
Dimensions | 100 mm × 80 mm × 50 mm |
DSBC172 57310001-KD
3. Advantages and Features
- Multi-Protocol Flexibility: Supports simultaneous Profibus and Modbus operations, reducing the need for multiple gateways.
- Reliability: MTBF of 200,000 hours (IEC 61709), with redundant power supply (24V DC dual inputs).
- Real-Time Performance: Cycle time <1 ms for Profibus DP, ensuring responsive control in high-speed applications.
- Easy Commissioning: Plug-and-play configuration via ABB’s System 800xA Engineering Tool, with pre-defined GSDML files for Profibus.
- Compact Design: 20% smaller than legacy modules, ideal for space-constrained cabinets.
4. Application Areas and Case Studies
Industries: Automotive assembly, oil & gas, water treatment, and food & beverage.
Case Study: ABB DSBC172 57310001-KD was deployed in a automotive plant’s paint shop to connect 50+ Profibus-enabled robots and Modbus-based sensors. The module’s protocol conversion reduced system latency by 30%, enabling synchronized control and error-free data logging, while its redundant power design eliminated downtime during voltage fluctuations.
Case Study: ABB DSBC172 57310001-KD was deployed in a automotive plant’s paint shop to connect 50+ Profibus-enabled robots and Modbus-based sensors. The module’s protocol conversion reduced system latency by 30%, enabling synchronized control and error-free data logging, while its redundant power design eliminated downtime during voltage fluctuations.
5. Competitor Comparison
Compared to similar communication modules:
- Faster Protocol Switching: 50% quicker bus initialization (100 ms vs. 200 ms average).
- Dual Redundancy: Built-in power and bus redundancy (vs. optional add-ons in alternatives).
- Wide Voltage Range: 24V DC ±20% tolerance (accommodates unstable industrial power grids).
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DSBC172 57310001-KD
6. Selection Recommendations
- Protocol Requirements: Verify Profibus/Modbus compatibility with existing devices (e.g., sensors, drives).
- Network Scale: Choose the DSBC172 57310001-KD for mid-sized networks (100–150 nodes); upgrade to higher models for larger systems.
- Power Stability: Opt for dual power inputs if voltage fluctuations are frequent (e.g., in older manufacturing facilities).
- Space Constraints: Leverage its compact size for modular machine builds or retrofitting legacy systems.
7. Precautions
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Wiring: Use shielded twisted-pair cables for Profibus (max length: 1,200 m at 9.6 kbps; 100 m at 12 Mbps).
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Grounding: Ensure proper grounding to prevent EMI interference (refer to IEC 61000-6-2 for industrial environments).
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Firmware Updates: Regularly update firmware via ABB’s Toolbox software to access new features and security patches.
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Redundancy Setup: Enable dual power inputs for critical applications (connect to separate power sources for full redundancy).