Description
ABB DSQC639 3HAC025097-001: High-Performance Main Computer for IRC5 Robot Controllers
The ABB DSQC639 3HAC025097-001 is a critical component of ABB’s IRC5 robot controller family, designed to deliver precision motion control, advanced path planning, and reliable performance in industrial robotics applications. As a high-performance main computer, the DSQC639 supports seamless integration with ABB’s automation ecosystem, making it ideal for manufacturing, automotive, and logistics industries requiring robust robotic operations.
1. Product Description
The DSQC639 serves as the central processing unit for IRC5 robot controllers, enabling:
- High-Speed Motion Control: Real-time processing for accurate robot trajectory and speed regulation.
- Modular Architecture: Easy expansion for complex automation setups (e.g., multi-robot systems).
- Industrial-Grade Reliability: Built to withstand harsh environments (temperature range: -20°C to +70°C).
- Flexible I/O Capabilities: Supports EtherCAT, DeviceNet, and RS-485 protocols for seamless sensor and actuator integration.
2. Product Parameters
| Parameter | Specification |
|---|---|
| Model Number | DSQC639 (3HAC025097-001) |
| Controller Family | ABB IRC5 |
| Processor | Intel Core i7 (high-speed processing) |
| Voltage Rating | 24V DC (industrial standard) |
| Communication Protocols | EtherCAT, DeviceNet, RS-485 |
| Dimensions (W×H×D) | 102 mm × 90 mm × 50 mm (compact design) |
| Weight | 0.76 kg |
| MTBF | >100,000 hours (high reliability) |
| Compatibility | ABB IRC5 robots (e.g., IRB 6700, IRB 4600) |
DSQC639 3HAC025097-00116
3. Advantages and Features
- Robust Performance: Intel Core i7 processor ensures fast response times for advanced robotic tasks.
- Modular Design: Easy replacement and upgrade (e.g., via kit 3HAC079227-001 with RW 5.30).
- ESD Protection: Built-in safeguards to prevent electrostatic damage during handling.
- Case Study: A automotive plant reduced downtime by 20% using the DSQC639 in welding robots, leveraging its redundant control and quick error recovery.
4. Application Areas and Cases
- Industries: Automotive, manufacturing, logistics, and electronics.
- Scenarios: Robotic welding, material handling, and assembly lines.
- Application Case: A logistics warehouse integrated the DSQC639 into pick-and-place robots, achieving 99.8% accuracy in 24/7 operations with minimal maintenance.
5. Competitor Comparison
Compared to similar robot controller units:
- Superior Processing Power: Intel Core i7 vs. standard embedded processors in 竞品.
- Wide Temperature Range: -20°C to +70°C (vs. 0°C to +50°C in most alternatives).
- Warranty: 1-year standard (extendable to 2 years with ABB service contracts).
DSQC639 3HAC025097-00116
6. Selection Recommendations
- System Compatibility: Ensure IRC5 controller model (e.g., IRC5 Single Cabinet).
- Expansion Needs: Pair with ABB I/O modules (DSQC1005) for complex setups.
- Environment: Verify temperature/humidity conditions match industrial standards.
- Budget: Consider upgrade kits for cost-effective performance improvements.
7. Precautions
- ESD Safety: Use anti-static equipment during installation (refer to ABB’s ESD guidelines).
- Power Disconnect: Switch off main power before servicing (danger of electric shock).
- Firmware Updates: Regularly update software for compatibility with new IRC5 features.
- Mounting: Secure screws (10 pcs.) to prevent vibration-induced issues (refer to IRC5 manual).
Shanxi Runsheng Import and Export Co., LTD. Our main products: FOXBORO, EMERSON, TRICONEX, XYCOM, BENTLY, ROCKWELL, ABB, GE, Allen-Bradley, YOKOGAWA, HONEYWELL, RELIANCE, SCHNEIDER, MODICON, Westin ghouse, WOODWARD, Motorola, Rexroth, SEW, Denkon. And other major brands of DCS, PLC, robot, large servo four system spare parts. Other automation spare parts sales and technical support. Please visit our website www.rsmodules.com or contact us at +86 15383514022 and we will be happy to serve you.
