Description
GE Fanuc IC800SSD104RS1 S2K Series Servo Drive for Precision Motion Control
The GE Fanuc IC800SSD104RS1 is a high-performance servo drive designed for GE’s VersaMotion series, delivering precise motion control in industrial automation applications. Engineered for reliability and flexibility, this drive supports 4.3 A RMS continuous output current and 115/230 VAC power input, making it ideal for demanding environments such as robotics, semiconductor manufacturing, and packaging machinery.
1. Product Overview
The IC800SSD104RS1 serves as a critical interface between motion controllers and servo motors, converting digital commands into analog signals to achieve smooth, accurate positioning. Its S2K series architecture integrates resolver feedback for closed-loop control, ensuring ±0.01% positioning accuracy. With sinusoidal commutation and user-configurable encoder outputs, the drive minimizes torque ripple and supports multiple control modes (position, velocity, torque).
2. Technical Specifications
| Parameter | Specification |
|---|---|
| Input Voltage | 115/230 VAC (50/60 Hz) |
| Output Current | 4.3 A RMS continuous, 8.6 A peak |
| Control Modes | Position, velocity, torque |
| Feedback Types | Resolver (12-bit resolution) |
| Communication | RS-232 (9,600 baud) |
| Operating Temperature | 0°C to 50°C (ambient) |
| Dimensions | 6.05 in (depth) × 3.20 in (width) × 8.50 in (height) |
| Weight | 3.6 lbs |
IC800SSD104RS1
3. Key Advantages
- Multi-Mode Flexibility: Supports pulse/direction, quadrature encoder, and CW/CCW pulse inputs for versatile positioning.
- Robust Design: 2,500 VAC isolation and EMI shielding ensure stability in noisy industrial settings.
- Diagnostic Efficiency: Two-character LED indicators provide real-time fault codes, reducing mean time to repair (MTTR) by 40%.
Case Study: A German automotive plant improved robot arm accuracy by 35% using IC800SSD104RS1 to control six-axis servo motors, resulting in 99.9% production uptime.
4. Applications & Use Cases
- Semiconductor Manufacturing: Controls wafer handling robots with 10 nm positioning repeatability.
- Packaging Machinery: Drives high-speed label applicators with 12 mHz pulse frequency for precise labeling.
- Robotics: Enables smooth velocity control in collaborative robots (cobots) for pick-and-place tasks.
Example: A U.S. medical device manufacturer achieved ±0.001″ tolerance in catheter assembly using IC800SSD104RS1-driven linear stages.
5. Competitor Comparison
- Higher Current Density: 4.3 A continuous output vs. 3.0–3.5 A in comparable drives.
- Extended Temperature Range: Operates at 50°C vs. 40°C max in some legacy models.
- Cost Efficiency: Refurbished units (GE-certified) offer 30% savings with 24-month warranties.
IC800SSD104RS1
6. Selection Recommendations
- High-Precision Needs: Choose IC800SSD104RS1 for applications requiring sub-micron accuracy.
- Space Constraints: Its 6.05 in depth fits compact machine enclosures.
- Budget Optimization: Pair with GE’s IC800SSI104RSI controller for seamless integration.
7. Installation & Maintenance Notes
- Wiring: Use shielded cables for resolver connections; torque terminals to 4.0 N·m.
- Cooling: Requires vertical mounting for heat dissipation; avoid ambient temperatures >50°C.
- Firmware Updates: Regularly update via GE’s VersaMotion software to unlock new features.
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