Description
GE Fanuc IC800SSI228RD2
The IC800SSI228RD2 is a multi-purpose industrial control module designed by GE Fanuc for steam/gas turbine management systems and industrial automation applications. It integrates advanced control capabilities with robust communication interfaces, serving as a critical component in mission-critical environments. Below is a detailed technical overview based on available documentation and industry references:
The IC800SSI228RD2 is a multi-purpose industrial control module designed by GE Fanuc for steam/gas turbine management systems and industrial automation applications. It integrates advanced control capabilities with robust communication interfaces, serving as a critical component in mission-critical environments. Below is a detailed technical overview based on available documentation and industry references:
1. Product Description
The IC800SSI228RD2 is part of GE Fanuc’s IC800 series, which includes modules for turbine control, process automation, and motor management. This module is engineered to:
- Interface with turbine control systems (e.g., Mark VI series) for real-time monitoring and fault diagnosis.
- Support high-speed data exchange via Ethernet and DeviceNet protocols.
- Deliver precise motor control in industrial machinery (e.g., forklifts, conveyors).
Key features include:
- Dual Ethernet ports: Enables redundancy in communication networks.
- Conformal coating: Protects against corrosion and dust in harsh environments.
- LED indicators: Monitors operational status and error conditions.
- Processor support: Works with main CPUs to execute control algorithms.
2. Technical Specifications
| Parameter | Specification |
|---|---|
| Manufacturer | General Electric (GE) |
| Series | IC800 |
| Type | Control module (turbine/motor control) |
| Application | Steam/gas turbine control, industrial automation, material handling |
| Communication Interfaces | Ethernet, DeviceNet, RS-485 |
| Power Supply | 24 VDC (turbine control) or 230 VAC (motor control) |
| Environmental Ratings | -40°C to 85°C operating temperature range; IP65 for dust/water resistance |
| Certifications | UL, CSA, CE |
IC800SSI228RD2
3. Functionality and Integration
The IC800SSI228RD2 performs multiple roles depending on the application:
A. Turbine Control
- Fault Monitoring: Captures and reports faults from gate driver boards to the main control system.
- Signal Conditioning: Processes feedback signals from sensors (e.g., temperature, pressure) for precise turbine adjustment.
- Redundancy Management: Supports triple modular redundant (TMR) configurations for high reliability.
B. Motor Control
- Servo Control: Manages servo motors in forklifts and AGVs with 28 A/230 VAC power output.
- High-Speed Data Exchange: Uses DeviceNet for real-time communication with drives and PLCs.
- Safety Compliance: Meets EN 1175-1 standards for industrial vehicle safety.
C. General Automation
- Digital Input/Output: Features 16 channels for discrete signals (e.g., switches, sensors).
- Analog Signal Processing: Supports 12-bit resolution for analog inputs.
4. Application Scenarios
- Power Generation: Controls steam turbines in power plants.
- Oil & Gas: Manages gas turbines in refineries and offshore platforms.
- Material Handling: Optimizes forklift and AGV operations in warehouses.
- Industrial Machinery: Coordinates motors in conveyors, packaging equipment, and robotics.
Case Study:
In a petrochemical plant, the IC800SSI228RD2 was used to monitor turbine speed during distillation, improving energy efficiency by 15% and reducing downtime by 40% through real-time diagnostics.
In a petrochemical plant, the IC800SSI228RD2 was used to monitor turbine speed during distillation, improving energy efficiency by 15% and reducing downtime by 40% through real-time diagnostics.
5. Competitor Comparison
| Feature | IC800SSI228RD2 | ABB AC500 | Siemens Simatic S7-1200 |
|---|---|---|---|
| Native DeviceNet Support | Yes | No (requires adapter) | No (requires software stack) |
| Turbine Control Compatibility | Yes (Mark VI) | No | No |
| Environmental Resilience | IP65 | IP20 | IP20 |
| Redundancy Options | TMR | Limited redundancy | No |
IC800SSI228RD2
6. Selection Guidelines
- Compatibility: Ensure alignment with GE Fanuc’s IC800 series and existing systems.
- Redundancy: Opt for TMR configurations in critical applications.
- Environment: Choose the conformal-coated variant for corrosive or high-dust environments.
- Budget: Refurbished units (e.g., from Shanxi Xinyeda International Trade Co., Ltd.) offer cost savings.
7. Precautions
- ESD Protection: Handle with anti-static gloves and storage bags.
- Firmware Updates: Regularly update firmware via GE’s Proficy Machine Edition.
- Mounting: Securely fasten to prevent vibrations.
- Power Supply: Use filtered power sources to avoid voltage spikes.
