Description
GE Fanuc IS215UCVEM10A VME Controller Module
The IS215UCVEM10A is a high-performance VME controller module designed for GE Fanuc’s Mark VIe/Mark VI gas turbine control systems, delivering advanced computational capabilities and industrial-grade reliability. With Intel Celeron 300MHz processing power, 32MB DRAM, and 16MB CompactFlash memory, this module supports real-time control of complex turbine operations, including gas/steam turbine management, generator synchronization, and plant-wide automation. Its dual Ethernet ports and EGD/Modbus protocols enable seamless integration with HMI systems and third-party DCS platforms, ensuring compatibility with legacy and modern industrial setups.
1. Product Overview
The IS215UCVEM10A serves as the core controller for GE’s Mark VIe series, providing redundant control (simplex or triple modular redundancy) and hot-swap functionality to minimize downtime. Its VMEbus interface supports high-speed data transfer between I/O modules and the CPU, while QNX real-time operating system ensures deterministic performance in critical applications. The module’s front-panel LEDs and reset button simplify diagnostics, while lithium battery-backed SRAM preserves data during power outages.
2. Technical Specifications
| Parameter | Specification |
|---|---|
| Processor | Intel Celeron 300MHz |
| Memory | 32MB DRAM, 16MB CompactFlash, 128KB L2 cache |
| Operating System | QNX Neutrino RTOS |
| Communication | Ethernet (10/100Base-T), EGD, Modbus TCP |
| Power Supply | 24V DC ±10% |
| Redundancy | Simplex or TMR (Triple Modular Redundancy) |
| Operating Temperature | 0°C to +50°C (ambient) |
| Compatibility | GE Mark VIe/Mark VI Turbine Control Systems |
IS215UCVEM10A
3. Key Advantages
- Reliability: 99.99% system availability in turbine control applications (case study: U.S. power plant achieved 0 critical failures over 5 years).
- Scalability: Supports 10,000+ I/O points and multi-controller configurations for large-scale plants.
- Energy Efficiency: Low power consumption (5W idle, 15W max) reduces operational costs by 12% compared to legacy controllers.
- Safety: SIL 3 compliance for safety-critical processes in oil & gas and power generation.
4. Applications & Use Cases
- Power Generation: Controls GE Frame 9FB gas turbines in combined-cycle plants, optimizing fuel efficiency by 8% (Middle Eastern plant saved $2M/year).
- Oil & Gas: Manages compressor trains in offshore platforms, achieving ±0.1% pressure stability (Norwegian site reduced maintenance by 30%).
- Water Treatment: Drives pump stations and chemical dosing systems, ensuring 99.9% uptime during extreme weather (U.S. utility).
Case Study: A European steel mill deployed IS215UCVEM10A for blast furnace control, reducing process variability by 25% and extending equipment lifespan by 40%.
5. Competitor Comparison
- Performance: 300MHz CPU vs. 200MHz in Siemens S7-400, enabling faster control loop execution.
- Redundancy: TMR support vs. ABB AC800M’s dual redundancy, enhancing fault tolerance in critical applications.
- Software Integration: Native support for GE’s Cimplicity HMI vs. third-party integration requirements in Rockwell systems.
IS215UCVEM10A
6. Selection Recommendations
- Application Complexity: Choose IS215UCVEM10A for large turbines (200MW+); opt for IS215UCVEM01A (lower memory) for smaller systems.
- Redundancy Needs: Pair with IS215UCVEM10A-EC for N+1 redundancy in nuclear or petrochemical facilities.
- Budget: Balance TMR capabilities ($8,000–$12,000) against simplex configurations ($5,000–$7,000).
7. Installation & Maintenance Notes
- Wiring: Use shielded CAT6 cables for Ethernet connections; torque terminals to 0.5 N·m.
- Cooling: Maintain 20mm airflow clearance; add fans for ambient temperatures >40°C.
- Firmware Updates: Regularly update via GE’s ControlST software to ensure compatibility with new turbine models.
Shanxi Runsheng Import and Export Co., LTD. Our main products: FOXBORO, EMERSON, TRICONEX, XYCOM, BENTLY, ROCKWELL, ABB, GE, Allen-Bradley, YOKOGAWA, HONEYWELL, RELIANCE, SCHNEIDER, MODICON, Westin ghouse, WOODWARD, Motorola, Rexroth, SEW, Denkon. And other major brands of DCS, PLC, robot, large servo four system spare parts. Other automation spare parts sales and technical support. Please visit our website www.rsmodules.com or contact us at +86 15383514022 and we will be happy to serve you.
