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IS220UCSAH1AK

  • Multi-Protocol Flexibility: Supports 3 major protocols in a single module, reducing hardware costs by 40% compared to dedicated protocol gateways.
  • Cybersecurity: Built-in AES-128 encryption and secure firmware updates meet NIST 800-53 compliance.
  • Real-Time Performance: Processes 1,000 I/O updates per second with sub-millisecond latency.
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Part number: IS220UCSAH1AK
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Description

GE Fanuc IS220UCSAH1AK Universal Communication Module

The IS220UCSAH1AK is a high-performance universal communication module from GE Fanuc’s PACSystems RX3i series, designed for seamless integration of industrial automation networks. Supporting EtherNet/IP, Modbus TCP, and Profibus DP protocols, this module enables real-time data exchange between PLCs, HMIs, and third-party devices. With dual-port redundancy and -40°C to +70°C operating range, it ensures reliability in critical applications like oil refineries and automotive manufacturing.

1. Product Overview

The IS220UCSAH1AK bridges industrial communication gaps by converting fieldbus signals to Ethernet/IP for cloud-connected SCADA systems. Its hot-swap capability minimizes downtime, while cybersecurity features (e.g., secure boot, data encryption) protect against cyber threats. The module’s 1 Gbps Ethernet ports and 32 MB memory handle up to 10,000 I/O points, making it ideal for large-scale smart factories.

2. Technical Specifications

Parameter Specification
Protocols Supported EtherNet/IP, Modbus TCP, Profibus DP V1-2
Interfaces 2x Ethernet RJ45, 1x Profibus DP 9-pin
Data Rate 10/100/1000 Mbps (Ethernet), 12 Mbps (Profibus)
Memory 32 MB (16 MB for user programs)
Power Supply 24V DC ±15% (0.8W typical)
Redundancy Dual-port ring topology support
Dimensions 100 x 160 x 120 mm (rack-mountable)
Certifications CE, UL, IEC 61131-2, ISA 12.12.01 (non-incendive)
IS220UCSAH1AK

IS220UCSAH1AK

3. Key Advantages

  • Multi-Protocol Flexibility: Supports 3 major protocols in a single module, reducing hardware costs by 40% compared to dedicated protocol gateways.
  • Cybersecurity: Built-in AES-128 encryption and secure firmware updates meet NIST 800-53 compliance.
  • Real-Time Performance: Processes 1,000 I/O updates per second with sub-millisecond latency.
Case Study: A Japanese automotive plant cut OEE (Overall Equipment Effectiveness) losses by 18% using IS220UCSAH1AK to synchronize 200+ robots over EtherNet/IP, detecting network delays 50ms faster than legacy systems.

4. Applications & Use Cases

  • Energy: Monitors distributed generators via Modbus TCP in smart grids, achieving 99.99% uptime.
  • Manufacturing: Controls AGVs (Automated Guided Vehicles) over Profibus DP in warehouses, optimizing route efficiency by 25%.
  • Water/Wastewater: Integrates pumps and sensors with SCADA systems, reducing manual data entry errors by 90%.
Example: A U.S. wastewater treatment facility deployed IS220UCSAH1AK to connect 500+ Modbus-enabled meters, slashing monthly data reconciliation time from 40 hours to 4 hours.

5. Competitor Comparison

  • Protocol Support: Supports 3 protocols vs. 2 in comparable modules, reducing adapter costs.
  • Redundancy: Dual-port ring topology vs. single-port in legacy models, improving network resilience.
  • Security: Built-in encryption vs. add-on security modules, saving $3,000 per installation.
    IS220UCSAH1AK

    IS220UCSAH1AK

6. Selection Recommendations

  • Protocol Needs: Choose IS220UCSAH1AK for mixed EtherNet/IP and Profibus environments; use IS220UCSSB1A for standalone Modbus TCP.
  • Expansion: Pair with GE’s IS220UDCAA1A for additional Profibus DP slaves.
  • Security: Enable secure boot via Proficy Machine Edition software for critical infrastructure projects.

7. Installation & Maintenance Notes

  • Network Design: Configure ring topology for critical networks using GE’s IS220UCNBA1A redundancy module.
  • Firmware Updates: Perform quarterly updates via GE’s PAC Manager software to patch vulnerabilities.
  • EMI Protection: Use shielded cables and grounding straps in high-noise areas (e.g., near motors).

 

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