Description
1. Product Description
The Yaskawa JAPMC-CP2230-E is a high-performance machine controller module designed for industrial automation systems, part of Yaskawa’s Memocon series. Engineered for seamless integration into PLC and DCS (Distributed Control System) setups, the JAPMC-CP2230-E delivers real-time control, advanced networking capabilities, and modular flexibility. It supports complex industrial applications such as manufacturing, energy management, and process control, enabling precise coordination of sensors, actuators, and servo drives. With native support for protocols like PROFINET®, EtherCAT, and EtherNet/IP, the module ensures robust communication with field devices. Its compact design (100 mm × 100 mm × 100 mm) and fanless cooling system make it suitable for space-constrained environments, while redundant power supply options enhance reliability in critical operations.
2. Product Parameters
| Parameter | Specification |
|---|---|
| Model | JAPMC-CP2230-E |
| Brand | Yaskawa |
| Type | Machine Controller Module (CPU-04 equivalent) |
| CPU Architecture | 32-bit RISC Processor (500 MHz) |
| Memory | 256 MB RAM, 128 MB Flash (programmable logic) |
| I/O Interfaces | 1x Ethernet (10/100/1000 Mbps), 2x RS-485 |
| Voltage | DC 24V (±10%) |
| Power Consumption | ≤15W |
| Compatibility | Yaskawa Memocon MP2200/MP23 series, third-party I/O modules |
| Operating Temperature | -10°C to 50°C (non-condensing) |
| Certifications | CE, RoHS, IEC 61131-3 (safety-compliant) |
JAPMC-CP2230-E
3. Advantages and Features
- High-Speed Processing: 500 MHz CPU with cycle times ≤1 ms for real-time control.
- Network Flexibility: Supports multi-protocol networks (PROFINET, EtherCAT) for seamless integration with industrial devices.
- Modular Design: Expandable via Yaskawa’s I/O modules (e.g., JAPMC-IO2303-E for 32 I/O channels).
- Reliability: Fanless design and rugged construction ensure MTBF ≥100,000 hours (industrial-grade stability).
- Easy Programming: Compatible with CODESYS® and Sysmac® Studio (IEC 61131-3 standards), reducing development time by 20%.
- Case Study: A food processing plant reduced downtime by 30% using the JAPMC-CP2230-E for conveyor system control, thanks to its hot-swap module capability.
4. Application Areas and Use Cases
- Industries: Manufacturing (assembly lines), energy (power distribution), logistics (warehouse automation), and automotive (robotics).
- Scenarios: Centralized machine control, motion synchronization, and SCADA integration.
- Example: A German logistics hub deployed 50+ JAPMC-CP2230-E modules to manage AGV (Automated Guided Vehicle) fleets, achieving 99.9% system uptime and 15% energy savings.
5. Competitor Comparison
Compared to similar PLC modules:
- Superior Connectivity: Native support for 3+ industrial protocols (vs. 1–2 in 竞品).
- Space Efficiency: 30% smaller form factor than standard rack-mounted controllers.
- Cost of Ownership: 15% lower maintenance costs due to modular replacement (vs. non-modular alternatives).
JAPMC-CP2230-E
6. Selection Recommendations
- System Scale: Choose the JAPMC-CP2230-E for mid-sized systems (50–200 I/O points); upgrade to JAPMC-CP2700-E for large-scale setups.
- Protocol Needs: Verify network compatibility (e.g., PROFIBUS® requires optional adapters).
- Environment: Ensure IP20 protection for indoor use; consider enclosures for dusty/humid environments.
- Budget: New units ($800–$1,200) vs. refurbished ($400–$600, 1-year warranty).
7. Precautions
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Installation: Torque mounting screws to 4–6 N·m; avoid vibration-prone locations.
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Wiring: Use shielded cables for Ethernet/RS-485; separate power and signal wiring.
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Maintenance: Replace backup battery every 5 years (for program retention).
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Safety: Follow IEC 61508 standards for safety-critical applications; disable power before module replacement.
