Description
KEBA EC100S Compact PLC Controller
1. Product Description
The KEBA EC100S is a high-performance compact PLC controller designed for industrial automation applications, combining advanced processing capabilities with flexible connectivity. Built by KEBA, a leading Austrian automation technology provider, the EC100S supports multiple communication protocols (e.g., EtherCAT, PROFINET, CANopen) and features a modular design for scalable I/O expansion. Ideal for machine control, robotics, and energy management, this controller ensures real-time responsiveness and reliability in demanding environments.
The KEBA EC100S is a high-performance compact PLC controller designed for industrial automation applications, combining advanced processing capabilities with flexible connectivity. Built by KEBA, a leading Austrian automation technology provider, the EC100S supports multiple communication protocols (e.g., EtherCAT, PROFINET, CANopen) and features a modular design for scalable I/O expansion. Ideal for machine control, robotics, and energy management, this controller ensures real-time responsiveness and reliability in demanding environments.
2. Key Technical Parameters
| Parameter | Specification |
|---|---|
| CPU Type | 32-bit ARM Cortex-M4 (400 MHz) |
| Memory | 1 MB program memory, 512 KB data memory |
| Communication Protocols | EtherCAT, PROFINET RT, CANopen, RS485 |
| I/O Expansion | Up to 256 I/O points via KEBA bus modules |
| Power Supply | DC 24V (±15%) |
| Operating Temperature | -20°C to +60°C |
| Dimensions (W×H×D) | 110 mm × 80 mm × 50 mm |
| Weight | 0.3 kg |
| Real-Time Clock | Built-in |
| Security Features | Password protection, firmware encryption |
KEBA EC100S
3. Advantages and Features
- High-Speed Processing: 400 MHz CPU with cycle times <1 ms for fast decision-making in dynamic systems.
- Multi-Protocol Support: Integrates with diverse industrial networks, reducing compatibility issues in mixed environments.
- Modular Flexibility: Expandable via KEBA’s I/O modules (e.g., KEBA BMxx series) for tailored configurations.
- Energy Efficiency: Low-power design (≤3.5 W) with sleep mode for eco-friendly operation.
- Remote Monitoring: Built-in web server for diagnostics and firmware updates over Ethernet.
4. Application Areas and Case Studies
Industries:
Industries:
- Automotive: Controls robotic welding arms in production lines.
- Energy: Manages distributed solar panel inverters in smart grids.
- Food & Beverage: Optimizes filling and packaging machines for precision and hygiene.
Case Study:
A textile manufacturer reduced downtime by 20% using the EC100S to synchronize weaving machines and quality sensors. Its EtherCAT compatibility enabled seamless integration with existing infrastructure.
A textile manufacturer reduced downtime by 20% using the EC100S to synchronize weaving machines and quality sensors. Its EtherCAT compatibility enabled seamless integration with existing infrastructure.
5. Competitor Comparison
Compared to similar compact PLCs, the EC100S offers:
Compared to similar compact PLCs, the EC100S offers:
- Faster Cycle Times: 400 MHz CPU vs. typical 200–300 MHz in comparable models.
- Wider Protocol Support: Native EtherCAT and PROFINET RT for multi-vendor networks.
- Smaller Footprint: 110 mm width vs. competitors averaging 120–140 mm.
KEBA EC100S
6. Selection Recommendations
- Network Requirements: Choose the EC100S for EtherCAT/PROFINET environments; opt for KEBA’s EC200 series for larger-scale systems.
- I/O Demands: Pair with KEBA BM116 (digital) or BM222 (analog) modules for precise input/output control.
- Budget Considerations: Balances advanced features with cost-effectiveness, ideal for mid-sized projects.
7. Precautions
- Power Stability: Use a filtered power supply to prevent voltage spikes.
- EMI Protection: Install shielded cables and maintain proper grounding.
- Firmware Updates: Regularly update firmware via KEBA’s K-Soft software to access new features and security patches.
