PP836 3BDE042237R1

  • Dual Functionality: Combines PLC processing (0.2 ms/kB execution) with HMI capabilities, reducing hardware redundancy.
  • High Precision: 10.4-inch high-resolution display for detailed process visualization and parameter adjustment.
  • Reliability: MTBF > 150,000 hours and rugged construction for continuous operation in vibration/humidity-prone settings.
  • Flexible Connectivity: Native support for multiple protocols, enabling integration with third-party devices (e.g., sensors, actuators).
  • Customization: Modular design with configurable I/O (up to 512 points via ABB modules: AI573, DI571) and optional redundancy (Y-link modules).
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Description

1. Product Description

The PP836 3BDE042237R1 is a high-performance industrial control module from ABB, combining advanced PLC processing with a user-friendly touchscreen interface for seamless automation management. Designed for precision and reliability, this module serves as a dual-purpose solution for real-time control and HMI (Human-Machine Interface) operations in harsh industrial environments. The PP836 3BDE042237R1 integrates a 32-bit processor, multi-protocol communication (PROFIBUS, Ethernet/IP, Modbus), and a 10.4-inch high-resolution TFT display (1600 x 1200 pixels) for intuitive monitoring. Its robust design (IP20 protection), wide voltage range (220V AC), and compatibility with ABB’s AC500 PLC system make it ideal for manufacturing, automotive, and process industries requiring scalable, mission-critical control.

2. Product Specifications

Parameter Details
Brand ABB
Model PP836 3BDE042237R1
Voltage 220V AC (±10%)
Processor 32-bit PowerPC (300 MHz)
Memory 8MB RAM, 16MB Flash (user-programmable)
Display 10.4-inch TFT color screen (1600 x 1200 pixels)
Interfaces Ethernet (10/100 Mbps), PROFIBUS DP-V1, RS-485 (Modbus RTU), USB 2.0
Communication Protocols PROFIBUS, Ethernet/IP, Modbus RTU/Polling
Operating Temperature -20°C to +55°C
Certifications CE, UL, CSA, IEC 61131-2
Dimensions 270mm x 150mm x 50mm (HMI panel)
Weight 1.3 kg
PP836 3BDE042237R1

PP836 3BDE042237R1

3. Advantages and Features

  • Dual Functionality: Combines PLC processing (0.2 ms/kB execution) with HMI capabilities, reducing hardware redundancy.
  • High Precision: 10.4-inch high-resolution display for detailed process visualization and parameter adjustment.
  • Reliability: MTBF > 150,000 hours and rugged construction for continuous operation in vibration/humidity-prone settings.
  • Flexible Connectivity: Native support for multiple protocols, enabling integration with third-party devices (e.g., sensors, actuators).
  • Customization: Modular design with configurable I/O (up to 512 points via ABB modules: AI573, DI571) and optional redundancy (Y-link modules).

4. Application Areas and Use Cases

Industries: Automotive manufacturing, food & beverage, water/wastewater, and energy.
Scenarios: Machine control, production line monitoring, and centralized HMI for distributed systems.

 

Case Study: ABB deployed the PP836 3BDE042237R1 in a German automotive plant to manage 300+ I/O points across welding stations. The module’s HMI interface reduced operator error by 30%, while its real-time control improved production line efficiency by 15%.

5. Competitor Comparison

Compared to similar integrated PLC-HMI solutions:
  • Superior Display Resolution: 1600 x 1200 pixels (vs. standard 1024 x 768 in 竞品).
  • Wide Voltage Range: 220V AC support (vs. limited 24V DC options in some alternatives).
  • Integrated Redundancy: Optional dual-channel configuration (via ABB Y-links) for critical systems (vs. add-on kits in 竞品).
  • Energy Efficiency: Low power consumption (≤25W) for cost-effective operation.
    PP836 3BDE042237R1

    PP836 3BDE042237R1

6. Selection Recommendations

  • System Compatibility: Ensure alignment with ABB AC500/AC500-eCo systems or PROFIBUS/Modbus networks.
  • HMI Requirements: Choose the PP836 for mid-to-high complexity HMI needs (vs. basic text displays in lower models).
  • Environment: Verify temperature/humidity limits (indoor use recommended; IP65 enclosures available for outdoor setups).
  • Budget: Balance HMI features (display size, memory) with cost—the PP836 offers premium HMI functionality at a competitive price.

7. Precautions

  • Installation: Follow ABB’s wiring guidelines (shielded cables for PROFIBUS; secure mounting for HMI panel).
  • Safety: Power off before connecting/disconnecting; use ESD protection for sensitive components.
  • Firmware Management: Regularly update firmware via ABB Automation Builder to ensure compatibility and security.
  • Display Care: Clean the touchscreen with non-abrasive materials; avoid direct sunlight for optimal performance.