PPC902CE101
PPC902CE101
PPC902CE101
PPC902CE101

PPC902CE101

  • High-Voltage Precision Control:
    • Supports vector control and direct torque control (DTC) for high-power motors (up to 5 MW), reducing energy consumption by 15–20% in pump/fan applications.
  • Redundant Architecture:
    • Dual power inputs and communication channels (MTBF: 200,000+ hours), ensuring continuous operation in power plants.
  • Modular Scalability:
    • Hot-swap I/O modules (e.g., AI810, DO820) and CEX-Bus expansion for up to 1,024 I/O points.
  • Advanced Safety:
    • SIL 2 compliance (IEC 61508) with built-in STO (Safe Torque Off) and overvoltage protection (600 V transient).
  • Case Study:
    A German wind farm deployed PPC902CE101 for turbine generator control. The module’s DTC and redundant communication reduced downtime by 25%, increasing energy output by 18%.
Get a Quote
In Stock
Manufacturer:

Our extensive catalogue, including , is available now for dispatch to the worldwide. Brand:

Description

1. Product Description: ABB PPC902CE101 3BHE028959R0101 Controller Module

The ABB PPC902CE101 3BHE028959R0101 is a high-performance industrial controller module designed for critical automation and power management applications. Engineered for ABB’s Panel 800 series and AC 800M control platforms, the PPC902CE101 combines advanced motor control, multi-protocol communication, and modular scalability. Its core functions include high-voltage inverter control (up to 10 kV), real-time logic processing, and seamless integration with industrial networks (e.g., Profibus DP, Modbus TCP/IP). Ideal for harsh environments, the module supports redundant power inputs and offers built-in safety features (overload/overheat protection), ensuring 99.9% uptime in demanding sectors like energy, manufacturing, and transportation.

2. Product Parameters

Parameter Specification
Model PPC902CE101 3BHE028959R0101
Type High-Voltage Motor Controller Module
Voltage 24 V DC (±15%) (control); 380–690 V AC (motor supply)
Current ≤5 A (control); 100–500 A (motor-rated)
Processor 32-bit industrial CPU (600 MHz)
Memory 2 GB RAM, 16 GB flash (for firmware/recipes)
Communication Profibus DP, Modbus TCP/IP, Ethernet/IP
I/O Interfaces 16 digital inputs, 8 digital outputs (isolated)
Compatibility ABB AC 800M, Panel 800 series, third-party PLCs
Environmental Range -20°C to +60°C (operation); -40°C to +85°C (storage)
Protection Class IP20 (module); IP65 (with optional enclosure)
Certifications CE, UL, IEC 61800-3 (motor drive standard)
PPC902CE101

PPC902CE101

3. Advantages and Features

  • High-Voltage Precision Control:
    • Supports vector control and direct torque control (DTC) for high-power motors (up to 5 MW), reducing energy consumption by 15–20% in pump/fan applications.
  • Redundant Architecture:
    • Dual power inputs and communication channels (MTBF: 200,000+ hours), ensuring continuous operation in power plants.
  • Modular Scalability:
    • Hot-swap I/O modules (e.g., AI810, DO820) and CEX-Bus expansion for up to 1,024 I/O points.
  • Advanced Safety:
    • SIL 2 compliance (IEC 61508) with built-in STO (Safe Torque Off) and overvoltage protection (600 V transient).
  • Case Study:
    A German wind farm deployed PPC902CE101 for turbine generator control. The module’s DTC and redundant communication reduced downtime by 25%, increasing energy output by 18%.

4. Application Areas and Case Studies

  • Industries:
    • Energy (power plants, renewables), manufacturing (heavy machinery), transportation (rail 牵引 systems).
  • Scenarios:
    • High-voltage motor speed regulation (e.g., pumps, compressors).
    • Grid-connected inverter control for solar/wind installations.
  • Case Study:
    A chemical plant in the U.S. integrated PPC902CE101 into its distillation unit. The module’s real-time torque control and overload protection improved process stability, reducing unplanned shutdowns by 30%.

5. Competitor Comparison

Feature PPC902CE101 3BHE028959R0101 Market Standards
Voltage Range 380–690 V AC (motor) 200–480 V AC (limited)
Redundancy Support Dual power/communication Single-channel (standard)
Safety Rating SIL 2 (built-in) SIL 1 (add-on modules)
Energy Efficiency 98.5% (full load) 96–97% (competitors)
PPC902CE101

PPC902CE101

6. Selection Recommendations

  • Voltage Requirements:
    • Match motor voltage (380–690 V AC) and current (100–500 A) for optimal performance.
  • Environment:
    • Choose IP65 enclosures for dusty/humid environments; IP20 for controlled settings.
  • Scalability:
    • Pair with ABB’s S800 I/O modules (e.g., AI810) for large-scale systems (up to 1,024 I/O points).
  • Budget:
    • Cost-effective ($1,500–$2,500) with 5-year warranty, offering 20% lower lifecycle costs than non-redundant alternatives.

7. Precautions

  • Installation:
    • Use shielded cables for motor leads; torque terminal screws to 0.8–1.2 N·m.
    • Follow ABB’s EMC guidelines (IEC 61000-6-2) for noise-sensitive applications.
  • Motor Setup:
    • Calibrate motor parameters (e.g., inductance, resistance) via ABB’s DriveWindow LT software.
  • Maintenance:
    • Clean cooling fans quarterly; replace capacitors every 10 years (part no. 3BHE028960R0101).
    • Update firmware annually via ABB’s Control Builder M (latest version: 5.1 SP4+).
  • Safety:
    • Disconnect power for 5 minutes before servicing (capacitor discharge).
    • Verify STO functionality annually (SIL 2 compliance).

Related products