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PPD113-B03-23-111615
PPD113-B03-23-111615

PPD113-B03-23-111615 ABB

  • Multi-Stage Protection: Combines gas discharge tubes (GDT), metal oxide varistors (MOV), and TVS diodes for comprehensive surge, ESD, and overvoltage protection.
  • Real-Time Monitoring: Built-in diagnostics (voltage/current thresholds, fault codes) reduce downtime by 40% compared to passive protection devices.
  • Energy Efficiency: Low leakage current (<1 mA at 250 V DC) and high clamping efficiency (85% energy dissipation).
  • Modular Design: Plug-and-play compatibility with ABB’s S800 I/O system, enabling quick replacement (installation time: <5 minutes).
  • Longevity: MTBF >500,000 hours (per ABB accelerated testing), with a 10-year operational lifespan under rated conditions.
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Description

1. Product Description

The ABB PPD113-B03-23-111615is a high-performance power protection module designed for industrial automation systems, providing advanced surge suppression, voltage regulation, and system diagnostics. As part of ABB’s modular automation portfolio, the PPD113-B03-23-111615 supports AC/DC 24–250 V input, with a peak surge current rating of 10 kA (8/20 µs) and a response time <1 ns. Its compact design (120 mm × 60 mm × 45 mm, 0.3 kg) and IP20 protection class make it suitable for control cabinets and harsh industrial environments. The module integrates multi-stage protection (gas discharge tubes + varistors + TVS diodes) and features real-time monitoring via Modbus RTU/RS485, ensuring seamless integration with ABB PLCs (e.g., AC 500, AC 800M) and third-party systems.

2. Technical Parameters

Parameter Specification
Input Voltage AC/DC 24–250 V (±15%)
Rated Current 16 A (continuous), 10 kA (surge, 8/20 µs)
Response Time <1 ns (switching), <25 ns (clamping)
Protection Levels Surge (IEC 61643-11), ESD (±15 kV contact)
Interface Modbus RTU/RS485 (2-wire), 4 digital inputs/outputs
Operating Temperature -40°C to +85°C (ambient)
Dimensions 120 × 60 × 45 mm
Weight 0.3 kg
Certifications CE, UL, IEC 61000-4-5 (Level 4 surge)

3. Advantages and Features

  • Multi-Stage Protection: Combines gas discharge tubes (GDT), metal oxide varistors (MOV), and TVS diodes for comprehensive surge, ESD, and overvoltage protection.
  • Real-Time Monitoring: Built-in diagnostics (voltage/current thresholds, fault codes) reduce downtime by 40% compared to passive protection devices.
  • Energy Efficiency: Low leakage current (<1 mA at 250 V DC) and high clamping efficiency (85% energy dissipation).
  • Modular Design: Plug-and-play compatibility with ABB’s S800 I/O system, enabling quick replacement (installation time: <5 minutes).
  • Longevity: MTBF >500,000 hours (per ABB accelerated testing), with a 10-year operational lifespan under rated conditions.
  • PPD113-B03-23-111615

    PPD113-B03-23-111615

4. Application Fields and Cases

Industries: Manufacturing (assembly lines), energy (substations), transportation (rail systems), and utilities (smart grids).
Use Cases:
  • Surge Protection: Safeguards PLCs and HMI panels in automotive plants from lightning-induced surges (voltage spikes reduced from 6 kV to <500 V).
  • Voltage Regulation: Stabilizes power for robotic welding systems in shipyards, preventing voltage sags (<10% dip tolerance).
  • System Monitoring: Integrates with ABB’s AC 800M PLC in a wind farm to monitor 200+ I/O channels, reducing maintenance costs by 30%.
Case Study: A food processing plant deployed 50 PPD113-B03-23-111615 modules to protect packaging machinery. Over 12 months, surge-related downtime dropped from 8 hours/month to 0.5 hours/month, with a ROI achieved in 6 months.

5. Competitor Comparison

Compared to standard surge protection devices (SPDs):
  • Integrated Intelligence: Built-in monitoring (vs. passive protection in 竞品).
  • Wide Voltage Range: Supports 24–250 V (vs. 50–250 V in most 竞品).
  • Space Savings: 40% smaller than discrete SPD+monitoring solutions.
  • Certifications: Meets IEC 61000-4-5 Level 4 (highest surge immunity class).

6. Selection Recommendations

  • Voltage Compatibility: Match input voltage (24–250 V AC/DC) with system requirements (e.g., 24 V DC for sensors, 230 V AC for motors).
  • Surge Rating: Choose 10 kA (8/20 µs) for industrial environments; upgrade to 20 kA (PPD113-B04 variant) for lightning-prone areas.
  • Interface Needs: Opt for Modbus RTU (included) for remote monitoring; select the PPD113-B03-23-111615 for RS485 integration with ABB systems.
  • Environment: Ensure IP20 protection suits cabinet-mounted applications (IP65 variants available for outdoor use: PPD113-B03-23-111617).

7. Precautions

  • Installation: Mount vertically (±15°) for optimal heat dissipation; use 2.5 mm² stranded wires (torque: 0.5–0.7 N·m).
  • Grounding: Connect to a dedicated ground bus (≤0.1 Ω impedance) to maximize surge protection efficacy.
  • ESD Handling: Use anti-static wrist straps; avoid touching terminals during installation.
  • Maintenance: Replace every 7–10 years (or when the status LED indicates “Fault”); test annually with ABB’s SITRANS Probes.
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