Description
ABB PPD113B03-26-100110 3BHE023584R2634 Product Specification
1. Product Description
The ABB PPD113B03-26-100110 (3BHE023584R2634) is a modular processor module designed for ABB’s AC 800PEC/AC 800M controller platforms, tailored for industrial automation and process control. This variant features a quad-core industrial CPU (1.2 GHz) with real-time processing capabilities, supporting cycle times as low as 50 μs for high-speed applications. It integrates redundant Ethernet/IP, PROFINET, and Modbus TCP interfaces, enabling seamless connectivity in distributed control systems (DCS). The module includes 16 GB RAM and 64 GB flash storage (with fail-safe partitioning), ensuring robust data handling for complex automation tasks. Its compact IP20-rated design (DIN-rail mountable) and wide environmental tolerance (-40°C to +70°C) make it suitable for harsh industrial environments.
2. Technical Parameters
| Parameter | Specification |
|---|---|
| Model | PPD113B03-26-100110 (3BHE023584R2634) |
| Voltage | 24V DC (±15%) |
| Cycle Time | 50 μs (minimum) |
| Processor | Quad-core 64-bit industrial CPU (1.2 GHz) |
| Memory | 16 GB RAM, 64 GB flash (fail-safe storage) |
| Communication | Redundant Ethernet/IP, PROFINET, Modbus TCP |
| I/O Capacity | Up to 20,000 I/O points (via expansion) |
| Environmental Range | Temperature: -40°C to +70°C; Humidity: 5–95% (non-condensing) |
| Mounting | 35 mm DIN-rail (IP20) or IP65 enclosure |
| Certifications | CE, EAC, UL, IEC 61131-2 (Industrial Grade) |
PPD113B03-26-100110 3BHE023584R2634
3. Key Features & Advantages
- Ultra-High-Speed Processing: Quad-core architecture with 50 μs cycle time for motion control, robotics, and high-frequency data acquisition.
- Redundant Architecture: Dual power inputs and network interfaces (e.g., PROFINET redundancy) for fault-tolerant operations.
- Advanced Connectivity: Native support for Industrie 4.0 protocols (OPC UA, MQTT) for smart factory integration.
- Extended Lifecycle: 15-year availability guarantee and backward compatibility with legacy ABB systems (e.g., AC 800M).
- Energy Efficiency: Dynamic power management (≤30W typical) and low standby consumption.
4. Application Scenarios
- Industries: Oil & gas (subsea/onshore), power generation (gas turbines, renewables), automotive manufacturing, and chemical processing.
- Use Cases:
- Real-time monitoring of critical processes (e.g., pressure/temperature control in refineries).
- Synchronized motion control for multi-axis robotic systems.
- Edge computing for predictive maintenance (via built-in analytics tools).
- Case Study: A power plant deployed the PPD113B03 for gas turbine control, achieving 99.99% uptime through its redundant communication and real-time fault diagnostics.
5. Comparison with PPD115A102
| Feature | PPD113B03-26 | PPD115A102 |
|---|---|---|
| Processor | Quad-core (1.2 GHz) | Dual-core (1 GHz) |
| Cycle Time | 50 μs | 100 μs |
| Memory | 16 GB RAM / 64 GB flash | 4 GB RAM / 16 GB flash |
| Communication | PROFINET, Ethernet/IP | PROFIBUS DP, Ethernet/IP |
| Environment | -40°C to +70°C | -20°C to +60°C |
| Typical Use | High-speed, harsh environments | General industrial automation |
PPD113B03-26-100110 3BHE023584R2634
6. Installation & Maintenance
- Setup: Configure via ABB Automation Builder (supports IEC 61131-3, PLCopen, and MATLAB/Simulink integration).
- Redundancy: Enable dual CPU mode for critical systems (requires compatible expansion modules).
- Maintenance:
- Annual firmware updates (via ABB’s secure portal).
- Replace fan modules (if equipped) every 7 years (MTBF > 100,000 hours).
- Monitor health via built-in web interface (temperature, memory usage, error logs).
7. Compliance & Standards
-
Safety: SIL 2 (IEC 61508) ready (with safety software package).
-
EMC/EMI: Compliant with IEC 61000-6-2 (industrial environment).
-
Security: Built-in cybersecurity features (secure boot, encrypted data transfer).
