Description
1. Product Overview
The TC516 3BSE012632R1 serves as a modular communication gateway, supporting RS485 protocol for twisted pair cabling. Engineered for ABB’s Advant OCS platform, it facilitates robust connectivity in industrial automation, process control, and monitoring systems. Its compact design and industrial-grade construction make it suitable for applications requiring high reliability and resistance to environmental stressors.
2. Technical Parameters
| Parameter | Specification |
|---|---|
| Product Type | RS485 Twisted Pair Modem |
| Brand | ABB |
| Part Number | TC516 3BSE012632R1 |
| Protocol | RS485 |
| Compatibility | ABB Advant OCS Control System |
| Dimensions (W×H×D) | 207 mm × 63 mm × 130.5 mm |
| Weight | 0.754 kg |
| Operating Temperature | -40°C to 70°C |
| Certifications | CE, UL (Exempt from RoHS 2011/65/EU) |
| Mounting Type | Panel or DIN rail mount |
| Net Depth/Length | 130.5 mm |
| Product Type | Communication Module |
TC516 3BSE012632R10
3. Advantages and Features
- Industrial-Grade Reliability: Metal housing and wide temperature range (-40°C to 70°C) ensure durability in extreme conditions.
- Seamless Integration: Optimized for ABB’s Advant OCS, supporting plug-and-play installation with existing DCS components.
- High-Speed Data Transfer: RS485 protocol enables efficient communication over long distances (up to 1.2 km).
- Compliance and Safety: CE and UL certifications guarantee adherence to global standards, with RoHS exemption for specialized industrial use.
- Compact Design: Space-saving dimensions (207 mm × 63 mm × 130.5 mm) facilitate installation in confined spaces.
4. Application Areas and Use Cases
- Industries: Manufacturing, energy (oil/gas, power plants), water treatment, and logistics.
- Applications: DCS communication networks, process control systems, and industrial IoT (IIoT) deployments.
- Case Study: A power plant in Germany integrated the TC516 3BSE012632R1 to connect distributed sensors in a boiler system. The modem’s robust RS485 connectivity reduced communication errors by 30%, improving real-time monitoring accuracy.
5. Competitive Differentiation
Compared to generic RS485 modems, the TC516 3BSE012632R1 offers:
- Platform-Specific Optimization: Engineered for ABB’s Advant OCS, ensuring compatibility with ABB’s ecosystem (e.g., controllers, I/O modules).
- Enhanced Environmental Resistance: Metal construction and extended temperature range outperform plastic-bodied alternatives.
- Certified Compliance: RoHS exemption and global certifications (CE, UL) meet stringent industrial requirements.
TC516 3BSE012632R10
6. Selection Recommendations
- System Compatibility: Verify integration with ABB’s Advant OCS or RS485-based control systems.
- Environment: Assess temperature, humidity, and vibration levels at the installation site.
- Scalability: Evaluate future network expansion needs (e.g., number of connected devices).
- Cost vs. Performance: Balance upfront costs with long-term reliability (e.g., reduced maintenance due to industrial-grade design).
7. Installation and Maintenance Notes
- Mounting: Securely install on DIN rails or panels using provided hardware; ensure proper grounding.
- Cabling: Use shielded twisted pair cables (AWG 24–18) for optimal signal integrity.
- Environment: Avoid exposure to moisture, dust, or corrosive gases.
- Maintenance: Regularly inspect cable connections; replace faulty modems immediately to prevent system downtime.
- Safety: Power down the system before installing or servicing the modem.
Conclusion
The ABB TC516 3BSE012632R1 is a mission-critical communication module for industrial control systems, combining robust performance, compatibility, and durability. Ideal for DCS networks, it ensures stable data transmission in challenging environments.
The ABB TC516 3BSE012632R1 is a mission-critical communication module for industrial control systems, combining robust performance, compatibility, and durability. Ideal for DCS networks, it ensures stable data transmission in challenging environments.
