Description
Product Description: TOSHIBA TCPCU-1 Industrial Communication Controller
The TOSHIBA TCPCU-1 is a high-performance industrial communication controller designed for seamless integration in PLC and automation systems. Engineered for real-time data exchange, the TCPCU-1 supports multiple protocols (Modbus RTU/ASCII, Ethernet/IP, Profibus DP) and offers robust connectivity for machinery, process control, and smart factory applications. With a compact DIN-rail mount design and wide voltage input (24V DC ±10%), it ensures reliable operation in harsh environments (-25°C to +70°C). Certified to CE and UL standards, the TCPCU-1 delivers secure data transmission with built-in EMI/RFI protection and error-checking mechanisms.
Product Parameters
| Parameter | Specification |
|---|---|
| Model | TCPCU-1 |
| Brand | TOSHIBA |
| Function | Multi-protocol communication controller |
| Voltage Input | 24V DC ±10% (18–26.4V DC) |
| Current Consumption | ≤50mA @ 24V DC |
| Communication Ports | 1x RS-485 (Modbus RTU/ASCII), 1x Ethernet |
| Protocol Support | Modbus RTU/ASCII, Ethernet/IP, Profibus DP |
| Data Rate | Up to 1 Mbps (RS-485), 10/100 Mbps (Ethernet) |
| Mounting Type | DIN-rail (EN 60715 standard) |
| Operating Temperature | -25°C to +70°C (industrial-grade resilience) |
| Dimensions | 100mm (W) x 80mm (H) x 50mm (D) |
| Certifications | CE, UL 508 (Industrial Control Equipment) |
TOSHIBA TCPCU-1
Advantages and Features
-
Multi-Protocol Flexibility:
- Supports seamless integration with legacy and modern systems (Modbus, Ethernet/IP, Profibus).
- Reduces hardware complexity by consolidating communication tasks into a single module.
-
Reliability and Durability:
- Wide temperature range (-25°C to +70°C) and rugged design for factory floors and outdoor installations.
- EMI/RFI shielding and surge protection (6kV) safeguard against electrical noise.
-
Easy Configuration:
- Web-based GUI for protocol setup and real-time diagnostics.
- Plug-and-play compatibility with TOSHIBA PLCs (e.g., TOSHIBA EX Series) and third-party devices.
Application Areas and Use Cases
Industry Applications:
- Manufacturing (assembly lines, robotic cells).
- Energy (smart grids, renewable energy monitoring).
- Transportation (railway signaling, traffic control systems).
- Utilities (water/wastewater treatment, SCADA networks).
Case Study:
A Japanese automotive plant adopted the TOSHIBA TCPCU-1 to unify communication between 50+ machines on its assembly line. The module’s multi-protocol support reduced downtime by 20% by eliminating protocol conversion delays. Its compact design also saved 30% panel space compared to legacy solutions.
TOSHIBA TCPCU-1
Competitive Comparison
Compared to similar industrial communication controllers:
- Wider Protocol Support: 3+ protocols (vs. 1–2 in comparable models).
- Higher Temperature Tolerance: +70°C max (vs. +55°C in 竞品), suitable for high-heat environments.
- Integrated Web Interface: Built-in GUI (vs. separate software required in 竞品), simplifying commissioning.
- Surge Protection: 6kV (vs. 4kV in 竞品), enhancing resilience in unstable power networks.
Selection Recommendations
- Protocol Needs: Choose the TCPCU-1 for systems requiring Modbus, Ethernet/IP, and Profibus integration.
- Environment: Ideal for high-temperature (+50°C+) or high-vibration settings (e.g., manufacturing floors).
- Scalability: Pair with TOSHIBA PLCs (e.g., TC Series) for centralized management of distributed networks.
- Budget: Cost-effective solution for multi-protocol setups (20–30% lower total cost than modular alternatives).
Precautions
-
Installation:
- Ensure proper grounding to prevent EMI interference.
- Use shielded cables for RS-485 connections (max length: 1 km).
-
Operation:
- Do not exceed voltage/current ratings (24V DC ±10%, ≤50mA).
- Update firmware regularly via TOSHIBA’s official portal for security patches.
-
Maintenance:
- Clean dust from vents quarterly (use compressed air).
- Replace every 7–10 years (or as per TOSHIBA’s lifecycle guidelines) for optimal performance.
