XVC768115 3BHB007211R115

Description

ABB XVC768115 3BHB007211R115 Interface Module

1. Product Description

• Multi-Protocol Support: Natively integrates with industrial communication protocols like Modbus RTU, Profibus DP, and Ethernet/IP, enabling compatibility with both ABB systems and third-party equipment without additional gateways.
• Signal Conditioning: Processes analog and digital signals from sensors and actuators, ensuring accurate data transmission even in noisy environments.
• Rugged Design: Built to withstand extreme temperatures (-20°C to +60°C), vibrations, and electromagnetic interference (EMI), making it suitable for oil and gas, chemical processing, and power generation facilities.
• Hot-Swap Capability: Allows technicians to replace the module without powering down the system, minimizing downtime during maintenance.
• Compact Form Factor: Measures 100mm × 150mm × 50mm and weighs 0.5 kg, optimizing space in control cabinets.

2. Technical Parameters

Parameter	Specification
Brand	ABB
Model	XVC768115 3BHB007211R115
Type	Interface Module
Voltage Supply	24V DC ±10%
Power Consumption	≤5W (typical operation)
Communication Protocols	Modbus RTU, Profibus DP, Ethernet/IP
I/O Configuration	12 digital inputs, 8 digital outputs, 4 analog inputs, 2 analog outputs
Analog Input Types	4–20mA, 0–10V
Operating Temperature	-20°C to +60°C (non-condensing humidity: 5%–95%)
Storage Temperature	-40°C to +85°C
Dimensions (W×H×D)	100mm × 150mm × 50mm
Weight	0.5 kg
Certifications	CE, RoHS, IEC 61131-2 compliant
Compatibility	ABB AC500, AC800M, and third-party PLC/DCS systems

XVC768115 3BHB007211R115

3. Advantages and Features

• Reliable Signal Integrity: The XVC768115 3BHB007211R115 reduces signal errors by up to 25% compared to standard analog communication methods, ensuring data accuracy in high-EMI environments.
• Wide Environmental Resilience: Operates effectively in extreme temperatures (-20°C to +60°C), outperforming many competitors limited to narrower ranges.
• Cost-Effective Integration: Eliminates the need for additional communication gateways, reducing hardware costs by up to 20% and simplifying system design.
• Advanced Diagnostics: Built-in diagnostic tools enable real-time monitoring of performance metrics, allowing proactive troubleshooting and minimizing unplanned downtime.

4. Application Areas and Case Study

Application Areas:

• Manufacturing: Integrates sensors and machinery in production lines for real-time quality control and process optimization.
• Energy and Utilities: Monitors turbine performance, generator temperatures, and grid synchronization in power plants.
• Chemical and Petrochemical: Controls reactant flow rates, pressure, and temperature in distillation units and chemical reactors.

Case Study:

5. Competitive Comparison

• Broader Protocol Support: Natively integrates Modbus RTU, Profibus DP, and Ethernet/IP, unlike some competitors requiring separate modules for protocol conversion.
• Superior Temperature Tolerance: Operates in a wider temperature range, making it suitable for outdoor installations or high-temperature processing facilities.
• Balanced Performance and Cost: Combines high-reliability features with a compact design, offering a cost-effective solution for both small and large-scale automation projects.
  

  XVC768115 3BHB007211R115

6. Selection Recommendations

• System Compatibility: Verify that your control system supports the module’s communication protocols (Modbus RTU, Profibus DP) and voltage requirements (24V DC).
• Environmental Assessment: Prioritize this module if your application involves extreme temperatures, humidity, or EMI.
• Signal and I/O Requirements: Ensure the module’s analog and digital I/O channels match your field devices (e.g., 4–20mA sensors or 0–10V transmitters).
• Scalability Planning: Pair with ABB’s complementary I/O modules for future system expansions.

7. Precautions

• Installation Best Practices:
  • Power down the system before installation to prevent electrostatic discharge (ESD) damage.
  • Use shielded cables for signal connections and route them separately from high-voltage power cables.
• Maintenance and Calibration:
  • Update firmware regularly using ABB’s official tools to access new features and security patches.
  • Calibrate analog inputs periodically with certified signal sources.
• Storage and Handling:
  • Store unused modules in dry, dust-free environments within the specified temperature range (-40°C to +85°C).
  • Handle with anti-static equipment to protect sensitive components.