VT-MACAS-500-10/V0/I

  • High Precision Control: Achieves ±0.5% accuracy in signal conversion, critical for applications requiring tight hydraulic control, such as CNC machines or robotic arms.
  • Flexible I/O Configuration: Supports multiple analog and digital signal formats, reducing the need for additional converters and simplifying system integration.
  • Robust Error Handling: Includes built-in diagnostic functions that monitor voltage levels, temperature, and signal integrity, providing early warnings for potential issues and minimizing downtime.
  • Wide Operating Range: Functions reliably across a broad temperature spectrum (-20°C to +60°C), making it suitable for both indoor and outdoor industrial environments.
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Part number: REXROTH VT-MACAS-500-10/V0/I
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Description

1. Product Description

The REXROTH VT-MACAS-500-10/V0/I is a high-performance hydraulic control module designed to optimize precision and reliability in industrial automation systems. Engineered by REXROTH, a leading brand in motion and control technologies, the VT-MACAS-500-10/V0/I serves as a critical interface between digital control systems and hydraulic actuators, enabling seamless signal conversion and adaptive control for complex machinery.

 

This module is specifically built to handle analog and digital input/output signals, making it ideal for applications that require precise regulation of hydraulic pressure, flow, and position. Its robust design ensures stable operation in harsh industrial environments, while advanced signal processing capabilities minimize noise interference and enhance control accuracy. The REXROTH VT-MACAS-500-10/V0/I is trusted by engineers worldwide for its ability to integrate seamlessly with existing REXROTH systems and third-party equipment, delivering consistent performance and reducing downtime.

2. Product Parameters

Parameter Specification
Model VT-MACAS-500-10/V0/I
Brand REXROTH
Type Hydraulic Control Module
Input Voltage 24 VDC ±10%
Power Consumption ≤5 W
Input Signals Analog (0-10 V, 4-20 mA) / Digital (TTL)
Output Signals Analog (0-10 V, 4-20 mA)
Communication Interface RS-485 (Modbus RTU)
Control Accuracy ±0.5% of full scale
Operating Temperature -20°C to +60°C
Protection Class IP20 (indoor use)
Weight 0.8 kg
VT-MACAS-500-10/V0/I

VT-MACAS-500-10/V0/I

3. Advantages and Features

The REXROTH VT-MACAS-500-10/V0/I stands out for its exceptional combination of precision, durability, and adaptability. Its advanced microprocessor-based design allows for real-time calibration and dynamic adjustment, ensuring optimal performance even in high-vibration or high-temperature settings. The module features the following key advantages:
  • High Precision Control: Achieves ±0.5% accuracy in signal conversion, critical for applications requiring tight hydraulic control, such as CNC machines or robotic arms.
  • Flexible I/O Configuration: Supports multiple analog and digital signal formats, reducing the need for additional converters and simplifying system integration.
  • Robust Error Handling: Includes built-in diagnostic functions that monitor voltage levels, temperature, and signal integrity, providing early warnings for potential issues and minimizing downtime.
  • Wide Operating Range: Functions reliably across a broad temperature spectrum (-20°C to +60°C), making it suitable for both indoor and outdoor industrial environments.

4. Application Areas and Case Study

The REXROTH VT-MACAS-500-10/V0/I is widely used in industries that rely on hydraulic systems for precise motion control, including:
  • Manufacturing: CNC machining centers, press systems, and assembly lines.
  • Energy: Hydraulic power units in wind turbines and industrial pumps.
  • Construction Machinery: Excavators, loaders, and material handling equipment.
Case Study: A leading automotive manufacturer integrated the VT-MACAS-500-10/V0/I into their stamping press line to improve the accuracy of hydraulic cylinder positioning. By converting digital control signals into precise analog outputs for the hydraulic valves, the module reduced positioning errors by 40% compared to the previous system. This resulted in fewer production defects and a 15% increase in overall press efficiency.

5. Competitive Comparison

When compared to similar hydraulic control modules on the market, the REXROTH VT-MACAS-500-10/V0/I distinguishes itself through its superior accuracy, flexible signal compatibility, and robust diagnostic capabilities. Unlike some alternatives, it offers a wider temperature tolerance and easier integration with REXROTH’s comprehensive motion control ecosystem, ensuring seamless compatibility with existing hardware and software. Its balanced combination of performance, durability, and cost-effectiveness makes it a preferred choice for both retrofitting older systems and designing new automation setups.

VT-MACAS-500-10/V0/I

VT-MACAS-500-10/V0/I

6. Selection Recommendations

When choosing the REXROTH VT-MACAS-500-10/V0/I or similar modules, consider the following factors:

 

  • Compatibility: Ensure the module’s input/output signals match your control system’s requirements (e.g., analog vs. digital, voltage/current ranges).
  • Environmental Conditions: Verify the operating temperature, humidity, and protection class to suit your installation environment (e.g., indoor vs. outdoor, high-dust areas).
  • Control Precision Needs: If your application requires sub-1% accuracy for hydraulic positioning, this module’s ±0.5% precision makes it an excellent fit.
  • System Integration: Prioritize compatibility with your existing automation architecture, especially if using REXROTH components, to leverage seamless communication and simplified programming.

7. Precautions

To ensure safe and optimal operation of the REXROTH VT-MACAS-500-10/V0/I, follow these guidelines:

 

  • Electrical Safety: Disconnect power before installing or servicing the module to prevent electric shock or damage.
  • Cable Installation: Use shielded cables for signal connections to minimize electromagnetic interference (EMI), especially in high-power environments.
  • Calibration: Perform initial calibration using the manufacturer’s software to match your specific hydraulic system parameters.
  • Regular Maintenance: Periodically check for loose connections, temperature fluctuations, and software updates to maintain peak performance.
  • Environmental Protection: If used in dusty or humid environments, consider additional enclosures to meet IP65 or higher protection standards, even though the module itself is rated IP20.

 

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